Drive-Through Intercom Encoding Over Single-Pair Power Wiring

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Solution Overview

Problem

Existing intercom communication systems for quick-service restaurant drive-throughs are inefficient in capturing and transmitting order information accurately and reliably, often requiring multiple components and complex wiring setups, which can lead to errors and increased operational costs.

Innovation Solution

A system comprising an audio-order placement sub-system with a microphone, encoder, decoder, and transceiver, powered by a base station through a single pair of wires, that captures customer orders, encodes them into data packets, and transmits them to a base station for processing, while also receiving and transmitting restaurant data packets back to the customer, simplifying the communication process and reducing wiring complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If traditional intercom communication systems are used with multiple components and complex wiring, then communication functionality is achieved, but wiring complexity and installation cost increase

Engineering Contradiction:
Improvewiring complexityVSAvoidcommunication reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent combines multiple functions (power supply, data transmission, audio output) into a single communication line between the speaker post and menu board. This merging of functions reduces the number of separate wires needed while maintaining reliable communication through integrated signal handling and error correction protocols.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The communication line serves multiple purposes simultaneously: it provides power to the speaker post, transmits bidirectional audio data, and carries control signals. This multi-functionality eliminates the need for separate dedicated wires for each function, simplifying installation while ensuring reliable operation through unified signal management.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If audio signals are transmitted without digital encoding, then transmission is simpler, but accuracy and error resistance decrease

Engineering Contradiction:
Improveorder information accuracyVSAvoidsignal processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces analog audio transmission with digital encoding and transmission. Audio signals are converted to digital format, transmitted as encoded data packets, and reconstructed at the receiving end. This substitution improves accuracy and error resistance through digital error correction while managing complexity through standardized digital signal processing protocols.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If separate power supply is used for speaker post, then power delivery is more reliable, but installation complexity and wiring requirements increase

Engineering Contradiction:
Improveinstallation easeVSAvoidpower delivery reliability
Core Design Contradiction:
Ease of manufactureVSUse of energy by moving object

Solution Approach 1:

The communication line is designed to carry both power and data signals simultaneously. Power is delivered through the same wires used for audio communication, eliminating the need for separate power wiring. This multi-functional approach simplifies installation to a single wire connection while maintaining reliable power delivery through integrated power management and monitoring.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the accuracy and efficiency of intercom communication by streamlining the order-taking process, reducing errors, and minimizing wiring requirements, thereby improving customer service and operational efficiency in quick-service restaurant drive-throughs.

Implementation Method 1

transmit the order data packets from the audio-order placement sub-system to the base station through a single pair of wires

Methodology Applied
Scientific EffectElectrical signal transmission: Conduction (electrical)

Implementation Method 2

At least one of the analog-to-digital converter, the digital-to-analog converter, the order-placement encoder, the order-placement decoder, the speaker, and the order-placement transceiver may be powered by power transmitted from the base station through the single pair of wires

Methodology Applied
Scientific EffectPower transmission: Conduction (electrical)

Data Source

PatentUS11463491B2Systems and methods for DC power and data communication over a single pair of wires, for a quick-service restaurant
Publication Date: 2022.10.04 HM ELECTRONICS INC
  • US11463491B2 patent drawing
  • US11463491B2 patent drawing
  • US11463491B2 patent drawing

AI summary

Systems and methods for facilitating intercom communication for one or more quick-service restaurant drive-throughs are disclosed. Exemplary implementations may: capture sound from a customer placing an order; generate order information signals that represent the captured sound; encode signals to form order data packets; transmit the order data packets to a base station through a single pair of wires that is also used to provide power; decode information from the order data packets; and generate order sound based on the decoded information, such that the generated order sound is audible to a staff member of the quick service restaurant through a headset.