Single-Pair Drive-Through Intercom Link for Power and Digital Audio

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Solution Overview

Problem

Existing intercom communication systems for quick-service restaurant drive-throughs are inefficient in capturing and transmitting order information accurately and reliably, often requiring multiple components and complex wiring setups, which can lead to errors and increased operational costs.

Innovation Solution

A system comprising an audio-order placement sub-system with a microphone, encoder, decoder, and transceiver, powered by a base station through a single pair of wires, that captures and transmits order information in digital format, and an audio-order receipt sub-system with a headset to receive and decode signals, facilitating efficient communication between customers and staff.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple components and complex wiring setups are used for intercom communication, then communication functionality is achieved, but system complexity and error rates increase

Engineering Contradiction:
Improvecommunication accuracyVSAvoidwiring complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple functions (power supply, audio transmission, data communication) into a single wiring infrastructure. The audio-order placement subsystem integrates microphone, speaker, and transceiver components that all operate through one shared connection to the base station, eliminating the need for separate wiring for each function and reducing overall system complexity while maintaining reliability

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If analog audio signals are transmitted directly, then simplicity is maintained, but signal accuracy and reliability deteriorate

Engineering Contradiction:
Improvesignal accuracyVSAvoidsignal processing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces direct analog audio transmission with a digital signal processing system. The audio-order placement subsystem converts captured analog audio signals into digital format, encodes them into data packets, and transmits these digital packets to the base station. This substitution of digital processing for direct analog transmission improves signal accuracy and reliability while managing the added complexity through standardized encoding protocols

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If power is supplied through separate wiring, then power delivery is reliable, but installation complexity and cost increase

Engineering Contradiction:
Improveinstallation simplicityVSAvoidpower delivery efficiency
Core Design Contradiction:
Ease of manufactureVSUse of energy by moving object

Solution Approach 1:

The patent implements a universal wiring system that performs multiple functions simultaneously. The single pair of wires connecting the audio-order placement subsystem to the base station provides power delivery, audio signal transmission, and data communication all through the same physical medium. This multi-functional approach simplifies installation by reducing the number of wiring harnesses needed while maintaining efficient power delivery through the shared infrastructure

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables seamless, error-free communication by converting analog order information into digital signals for transmission over a single pair of wires, reducing operational complexity and enhancing customer-staff interaction at drive-throughs.

Implementation Method 1

transmit the order data packets from the audio-order placement sub-system to the base station through a single pair of wires, and receive the restaurant data packets from the base station through the single pair of wires

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

At least one of the analog-to-digital converter, the digital-to-analog converter, the order-placement encoder, the order-placement decoder, the speaker, and the order-placement transceiver may be powered by power transmitted from the base station through the single pair of wires

Methodology Applied
Scientific EffectElectrical power transmission: Conduction (electrical)

Implementation Method 3

a microphone configured to capture sound from a customer placing an order at or near one or both of the menu board and the speaker post, and to generate (analog or digital) order information signals that represent the sound captured from the customer

Methodology Applied
Scientific EffectAcoustic transduction:

Implementation Method 4

a speaker configured to generate restaurant sound based on the restaurant signals such that the generated restaurant sound is audible to the customer at or near one or both of the menu board and the speaker post

Methodology Applied
Scientific EffectElectroacoustic transduction:

Data Source

PatentUS11778005B2Systems and methods for DC power and data communication over a single pair of wires, for a quick-service restaurant
Publication Date: 2023.10.03 HM ELECTRONICS INC
  • US11778005B2 patent drawing
  • US11778005B2 patent drawing
  • US11778005B2 patent drawing

AI summary

Systems and methods for facilitating intercom communication for one or more quick-service restaurant drive-throughs are disclosed. Exemplary implementations may: capture sound from a customer placing an order; generate order information signals that represent the captured sound; encode signals to form order data packets; transmit the order data packets to a base station through a single pair of wires that is also used to provide power; decode information from the order data packets; and generate order sound based on the decoded information, such that the generated order sound is audible to a staff member of the quick service restaurant through a headset.