Drive-Through Window Air Curtain Control to Reduce HVAC Energy Loss

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Solution Overview

Problem

Existing drive-through systems in quick serve restaurants (QSRs) face inefficiencies in energy usage due to the need for continuous operation of heating and cooling systems to maintain interior temperature and prevent external air intrusion, leading to increased energy consumption and costs.

Innovation Solution

A system that uses sensors to predict window openings and closures, activating environmental temperature control devices to pre-heat or pre-cool the area, creating an air curtain to minimize temperature fluctuations and energy use, and employing variable speed fans and manual adjustments to optimize energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If heating and cooling systems operate continuously to maintain interior temperature, then temperature stability is improved, but energy consumption increases

Engineering Contradiction:
Improvetemperature stabilityVSAvoidenergy consumption
Core Design Contradiction:
Stability of the object's compositionVSUse of energy by moving object

Solution Approach 1:

The system uses sensors to detect when a vehicle approaches the drive-thru window and pre-activates the heating or cooling system before the window is opened. This preliminary action ensures temperature stability is maintained without requiring continuous operation, as the system only runs when needed based on predicted window openings.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system incorporates sensors that provide feedback about vehicle presence and window status to the control system. This feedback mechanism allows the heating and cooling systems to operate only when actually needed, adjusting their operation based on real-time conditions rather than running continuously.

Inventive Principle:
Principle #23Feedback

2Temperature

If auxiliary heating systems are installed near the window to counteract cold air intrusion, then temperature comfort is improved, but energy efficiency deteriorates

Engineering Contradiction:
Improvetemperature comfortVSAvoidenergy efficiency
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The auxiliary heating system is activated in advance when a vehicle is detected approaching the window, rather than waiting for cold air to intrude. This preliminary heating action maintains temperature comfort with minimal energy use by addressing the temperature issue before it arises.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The auxiliary heating system operates periodically based on vehicle arrivals rather than continuously. The system turns on when needed and off when not needed, creating a periodic operation pattern that maintains comfort while significantly reducing energy loss compared to continuous operation.

Inventive Principle:
Principle #19Periodic action

3Ease of operation

If the window is opened frequently for order pickup, then customer service is improved, but air intrusion increases

Engineering Contradiction:
Improvecustomer serviceVSAvoidair intrusion
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The system pre-activates environmental controls and air curtains before the window is opened for customer service. This preliminary action prepares the area to minimize air intrusion while allowing frequent window openings for efficient customer service.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses air curtains and environmental controls as intermediary barriers that reduce the direct impact of air intrusion when the window is opened. These intermediaries allow the window to remain open for customer service while protecting the interior from excessive air exchange.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Temperature

If heating or cooling systems run continuously to prevent external air intrusion, then temperature control is improved, but operational costs increase

Engineering Contradiction:
Improvetemperature controlVSAvoidoperational costs
Core Design Contradiction:
TemperatureVSUse of energy by stationary object

Solution Approach 1:

The system uses sensors and control logic to monitor conditions and adjust heating and cooling operation accordingly. This feedback-based control ensures temperature control is maintained while avoiding unnecessary operation, thereby reducing operational costs compared to continuous running.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system transitions from static continuous operation to dynamic operation that adapts to real-time conditions. The heating and cooling systems adjust their operation based on detected needs, creating a dynamic control pattern that maintains temperature control while optimizing operational costs.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces energy consumption by anticipating window openings, maintaining comfortable temperatures, and preventing external air intrusion, thereby minimizing energy costs and operational inefficiencies.

Implementation Method 1

The environmental temperature control device delivers heated or cooled air to the area to reduce temperature changes due the drive through window being open

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

The environmental temperature control device delivers heated or cooled air to the area to reduce temperature changes due the drive through window being open

Methodology Applied
Scientific EffectCooling: Cooling

Implementation Method 3

a fan whose exhaust is oriented to deliver a hot or cold air curtain that separates an exterior zone outside the window from at least part of the facility

Methodology Applied
Scientific EffectAir curtain:

Data Source

PatentUS12584646B2Drive through window energy saving system
Publication Date: 2026.03.24 BUDDERFLY INC
  • US12584646B2 patent drawing
  • US12584646B2 patent drawing
  • US12584646B2 patent drawing

AI summary

A system and method of managing operation of environmental heating/cooling devices adjacent or designed to direct heated/cooled air adjacent a frequently opening/closing opening in a facility is provided. The system monitors various states and activities of the facility that result in the window/door opening/closing and employs strategic use of the additional heating/cooling device to maintain a comfortable environment adjacent the opening while avoiding un-necessary operation of the heating/cooling device.