Drive Train Starting Component Slip Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional drive trains with internal combustion engines require starting components that can lead to energy inefficiency and reduced driving comfort during startup operations due to low transmission speeds, while electric motor-driven vehicles lack a mechanism to ensure efficient energy use and comfort without slipping components.

Innovation Solution

A method for operating a drive train with an electric motor and a starting component, such as a friction clutch or hydrodynamic torque converter, that can be actuated or bridged hydraulically, allowing the starting component to transition into a slipping state based on output shaft variables, ensuring energy efficiency and driving comfort by increasing drive source speed and reducing hydraulic pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a starting component is engaged or bridged during startup operation, then energy efficiency is improved, but transmission functionality and driving comfort deteriorate due to insufficient hydraulic pressure supply at low speeds

Engineering Contradiction:
Improveenergy efficiencyVSAvoidtransmission functionality
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent applies dynamics by making the starting component's state changeable - transitioning from engaged/bridged to slipping state based on detected transmission errors. The control unit dynamically adjusts the starting component's operation mode in response to real-time feedback from speed sensors, allowing the system to adapt between energy-efficient engaged state and error-preventing slipping state.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback by using speed sensors to detect the actual speed of the drive shaft and output shaft, comparing it with expected speed relationships, and using this information to determine when transmission errors occur. This feedback loop enables the control unit to detect errors and trigger the starting component to slip, preventing further error development while maintaining overall system reliability.

Inventive Principle:
Principle #23Feedback

2Loss of energy

If a starting component is engaged or bridged during startup operation, then energy efficiency is improved, but driving comfort deteriorates due to slipping of gear-forming shift elements

Engineering Contradiction:
Improveenergy efficiencyVSAvoiddriving comfort
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The patent applies dynamics by making the starting component's state changeable - transitioning from engaged/bridged to slipping state based on detected transmission errors. The control unit dynamically adjusts the starting component's operation mode in response to real-time feedback from speed sensors, allowing the system to adapt between energy-efficient engaged state and error-preventing slipping state.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback by using speed sensors to detect the actual speed of the drive shaft and output shaft, comparing it with expected speed relationships, and using this information to determine when transmission errors occur. This feedback loop enables the control unit to detect errors and trigger the starting component to slip, preventing further error development while maintaining overall system reliability.

Inventive Principle:
Principle #23Feedback

3Loss of energy

If the starting component is kept disengaged to avoid slipping losses, then energy efficiency is improved, but transmission errors may occur due to insufficient hydraulic pressure supply

Engineering Contradiction:
Improveenergy efficiencyVSAvoidtransmission functionality
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent applies dynamics by making the starting component's state changeable - transitioning from engaged/bridged to slipping state based on detected transmission errors. The control unit dynamically adjusts the starting component's operation mode in response to real-time feedback from speed sensors, allowing the system to adapt between energy-efficient engaged state and error-preventing slipping state.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback by using speed sensors to detect the actual speed of the drive shaft and output shaft, comparing it with expected speed relationships, and using this information to determine when transmission errors occur. This feedback loop enables the control unit to detect errors and trigger the starting component to slip, preventing further error development while maintaining overall system reliability.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enhances energy efficiency and driving comfort by maintaining torque transmission during startup and stopping operations, preventing transmission errors, and ensuring proper oil supply, thus maintaining transmission functionality.

Implementation Method 1

The starting component may also be a hydrodynamic torque converter having a hydrodynamic path that can be bridged by a bridging clutch or lock-up clutch

Methodology Applied
Scientific EffectHydrodynamic torque converter:

Implementation Method 2

The starting component can be actuated or bridged by hydraulically

Methodology Applied
Scientific EffectHydraulic pressure: Hydraulic Press

Data Source

PatentUS10274029B2Method for operating a drive train of a motor vehicle, and drive train module of said motor vehicle
Publication Date: 2019.04.30 ZF FRIEDRICHSHAFEN AG
  • US10274029B2 patent drawing
  • US10274029B2 patent drawing
  • US10274029B2 patent drawing

AI summary

A method for operating a drive train of a motor vehicle includes performing a startup operation of the motor vehicle or a stopping operation of the motor vehicle. A starting component (3) is engaged or bridged during the startup operation or the stopping operation of the motor vehicle. The startup operation is driven by a drive source (1). The method also includes comparing an actual value of an output shaft (22) based variable with a target value of the output shaft (22) based variable during the startup operation or the stopping operation and, on reaching or exceeding a specific deviation of the actual value from the target value, moving the starting component (3) into a slipping state. The starting component (3) transmits torque in the slipping state. A related drive train module for a motor vehicle is also provided.