Driver Circuit Overcurrent Protection via PWM Signal Counting
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Solution Overview
Problem
Conventional driver circuits fail to reliably detect overcurrent states, particularly during ground faults and power-supply faults, leading to potential transistor failures due to continued current flow during mask time intervals and inefficiencies in PWM control signal duty ratios.
Innovation Solution
A driver circuit with integrated overcurrent protection featuring a current detecting circuit, overcurrent detecting circuit, counter, and control circuit that immediately turns off output transistors when overcurrent is detected, eliminating mask time intervals and ensuring reliable detection even with small PWM duty ratios.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If a mask time interval is introduced to prevent false overcurrent detection, then noise-induced false detection is reduced, but overcurrent continues to flow during the mask time interval causing potential transistor failure
Solution Approach 1:
The patent accumulates overcurrent detection signals over multiple PWM periods before triggering protection. By preliminarily counting the number of overcurrent detections (using a counter) and comparing against a threshold, the system determines whether overcurrent is genuine or transient noise before taking protective action. This preliminary assessment mechanism resolves the contradiction by distinguishing true overcurrent from noise-induced false positives without introducing a mask time that would allow harmful current to continue flowing.
2Reliability
If conventional overcurrent protection is used, then protection against continuous overcurrent is provided, but detection reliability is insufficient when PWM duty ratio is small
Solution Approach 1:
The patent continuously accumulates overcurrent detection signals across multiple PWM periods rather than relying on single-period detection. The counter continuously increments when overcurrent is detected and only resets when the accumulated count reaches a predetermined threshold or when a reset condition is met. This continuous accumulation approach ensures reliable detection even when PWM duty ratio is small, as it integrates detection opportunities across multiple cycles, thereby maintaining both protection reliability and detection precision.
3Measurement precision
If mask time interval is used to filter noise, then false detection is reduced, but response time to actual overcurrent is delayed
Solution Approach 1:
The patent employs periodic sampling of overcurrent conditions synchronized with PWM cycles, accumulating detection signals over multiple periods. Rather than using a continuous mask time interval that delays response, the system periodically evaluates accumulated detection counts at defined intervals (when the counter reaches a threshold or after a set number of PWM periods). This periodic evaluation mechanism maintains detection accuracy by filtering transient noise while minimizing response time delay, as protection is triggered as soon as the accumulation threshold is met rather than waiting for an arbitrary mask period to elapse.
Data Source
AI summary
According to one aspect of embodiments, a driver circuit having an overcurrent protection function includes a control signal generating circuit that outputs a Pulse Width Modulation (PWM) control signal for controlling turning ON and OFF of the output transistor that supplies output current to a load; and a control circuit that generates a signal indicating an overcurrent state when a count value of an overcurrent detecting signal exceeds a predetermined number, which indicates that a value of an output current of the output transistor within the predetermined time interval exceeds a predetermined threshold value.


