Driver-Support SLAM for Human-Operated Fleet Vehicles

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Solution Overview

Problem

Existing material-transport vehicles, including both human-operated and automated systems, face challenges such as the inability to lift and manipulate complex payloads, navigate tight spaces quickly, recognize and react to complex situations, or operate without navigational strips. Additionally, upgrading entire fleets of traditional human-operated vehicles is often prohibitively expensive.

Innovation Solution

The integration of a driver-support system with human-operated material-transport vehicles, which includes sensors for determining vehicle location and velocity, and a transceiver for communicating with a fleet-management system. This system allows for the transmission of vehicle-mission information, receipt of fleet information, and implementation of features like path planning, collision avoidance, and task-status updates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If driverless automated vehicles are used to increase automation level, then automation capability is improved, but ability to lift and manipulate complex payloads deteriorates

Engineering Contradiction:
Improveautomation capabilityVSAvoidability to lift and manipulate payloads
Core Design Contradiction:
Extent of automationVSAdaptability or versatility

Solution Approach 1:

The system segments the vehicle fleet into different types (automated vehicles for simple transport tasks and human-operated vehicles for complex payload manipulation), allowing each segment to specialize in specific functions where they excel

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A fleet management system acts as an intermediary that coordinates between automated and human-operated vehicles, optimizing task allocation based on vehicle capabilities and current operational needs

Inventive Principle:
Principle #24Intermediary (Mediator)

2Extent of automation

If driverless automated vehicles are used to increase automation level, then automation capability is improved, but ability to navigate quickly in tight spaces deteriorates

Engineering Contradiction:
Improveautomation capabilityVSAvoidnavigation speed in tight spaces
Core Design Contradiction:
Extent of automationVSSpeed

Solution Approach 1:

The system segments navigation tasks by spatial characteristics, assigning human-operated vehicles to tight-space operations where quick maneuvering is needed and automated vehicles to open-area transport where automation excels

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fleet management system dynamically assigns vehicles to tasks based on real-time conditions, allowing the most suitable vehicle type to handle each specific navigation scenario

Inventive Principle:
Principle #15Dynamics

3Extent of automation

If traditional human-operated vehicles are replaced entirely by automated vehicles to increase automation, then automation capability is improved, but cost increases

Engineering Contradiction:
Improveautomation capabilityVSAvoidfleet upgrade cost
Core Design Contradiction:
Extent of automationVSQuantity of substance

Solution Approach 1:

Instead of complete fleet replacement, the system implements partial automation by deploying automated vehicles for suitable tasks while retaining human-operated vehicles for complex operations, achieving automation benefits without full replacement costs

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The fleet management system creates a universal infrastructure that supports both automated and human-operated vehicles, allowing the facility to leverage strengths of both vehicle types within a single integrated system

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250123636A1Systems and methods for using human-operated material-transport vehicles with fleet-management systems
Publication Date: 2025.04.17 ROCKWELL AUTOMATION TECH INC
  • US20250123636A1 patent drawing
  • US20250123636A1 patent drawing
  • US20250123636A1 patent drawing

AI summary

There is provided a driver-support system for use with a human-operated material-transport vehicle, and methods for using the same. The system has at least one sensor, a human-vehicle interface, and a transceiver for communicating with a fleet-management system. The system also has a processor that is configured to provide a mapping application and a localization application based on information received from the sensor. The mapping application and localization application may be provided in a single localization-and-mapping (“SLAM”) application, which may obtain input from the sensor, for example, when the sensor is an optical sensor such as a LIDAR or video camera.