Retrofittable Driveshaft Lock With Piggyback Drive Flange Mounting

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Solution Overview

Problem

Existing vehicle security systems are vulnerable to bypassing and tampering, leading to unauthorized vehicle use and theft, as after-market security solutions often require significant alterations and have weaknesses that can be exploited by thieves.

Innovation Solution

A driveshaft lock system that can be retrofitted to vehicles, featuring a rotor with a star-shaped central aperture and mounting formations to piggyback on the drive flange, along with a locking member and actuator housed in a tamperproof casing, preventing angular displacement and rotation of the driveshaft.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If after-market security devices are installed to enhance vehicle security, then vehicle security is improved, but significant alterations to the vehicle are required

Engineering Contradiction:
Improvevehicle securityVSAvoidvehicle alterations
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The security system is divided into separate modular components: a driveshaft lock assembly that can be independently installed on the driveshaft, and a control system. This segmentation allows the security device to be added without requiring comprehensive alterations to the vehicle's existing structure or systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The driveshaft lock assembly is designed to nest onto the existing driveshaft component. The lock body engages with the driveshaft's keyed aperture, allowing the security device to be integrated into the existing driveshaft structure without requiring replacement or major modification of the driveshaft itself.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If after-market security devices are installed to enhance vehicle security, then vehicle security is improved, but weaknesses can be exploited by thieves

Engineering Contradiction:
Improvevehicle securityVSAvoidtampering vulnerability
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system incorporates a tamper-detection mechanism that detects attempted tampering or removal of the driveshaft lock and automatically activates an alarm or notification system. This preliminary anti-action counteracts theft attempts before the thief can successfully bypass or remove the security device.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The control system receives feedback from sensors monitoring the state of the driveshaft lock and vehicle movement. When tampering is detected or the vehicle is moved without proper authorization, the system provides feedback by activating alarms, notifying owners, or engaging additional security measures, creating a responsive security loop that adapts to threats.

Inventive Principle:
Principle #23Feedback

3Reliability

If a driveshaft lock is retrofitted to prevent unauthorized vehicle use, then vehicle theft prevention is improved, but the lock mechanism must be resistant to tampering

Engineering Contradiction:
Improvetheft preventionVSAvoidtamper resistance
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The driveshaft lock employs asymmetric keying with a non-circular keyed aperture that accepts only a specifically shaped key. This asymmetric design prevents unauthorized removal or tampering, as the key can only be inserted and turned in the correct orientation, providing inherent tamper resistance through geometric constraints.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The system includes pre-installed sensors and control circuitry that are prepared and configured before the driveshaft lock is installed. This preliminary preparation ensures that tamper detection and alarm functions are already in place and operational, reducing the complexity of integrating these security features after the fact.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11840195B2Retro-fittable vehicle lock
Publication Date: 2023.12.12 HARDCORE AUTOMOTIVE LOCKING TECH (PTY) LTD
  • US11840195B2 patent drawing
  • US11840195B2 patent drawing
  • US11840195B2 patent drawing

AI summary

The invention relates to a driveshaft lock (10) and to a method (50) of retrofitting the driveshaft lock to a vehicle. The driveshaft lock (10) includes a rotor (17) which defines a star-shaped central aperture (20) which is configured to receive a non-circular, peripheral profile of a drive flange (13) therethrough such that the rotor (17) is configured to piggyback on the drive flange (13). The lock (10) includes a locking member (21) which is configured selectively to engage the rotor (17) in order to lock the rotor in position and prevent angular displacement thereof. Amongst other steps, the method (50) includes aligning the aperture (20) of the rotor with the profile of the drive flange, passing the rotor over the drive flange, rotating the rotor relative to the drive flange, and securing the rotor to the drive flange for rotation together with the drive flange, piggyback-style.