Drive Train Shift Control for Ambient Torque Variation

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Solution Overview

Problem

Existing drive train systems in motor vehicles, particularly those with internal combustion engines and self-shifting transmissions, fail to effectively account for variations in ambient air pressure and temperature, leading to torque gaps and pendulum shifts when operating outside reference conditions, resulting in suboptimal performance and driver discomfort.

Innovation Solution

A method that dynamically controls the transmission and internal combustion engine by considering the rotational speed, torque, air pressure, and temperature, using models to predict torque changes and adjust gear shifts accordingly, with communication between control units to optimize shifting processes and incorporate the capabilities of both the internal combustion engine and electric machine.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the transmission is controlled based only on reference state engine torque properties, then the control system remains simple, but torque gaps and pendulum shifts occur when operating outside reference conditions

Engineering Contradiction:
Improvecontrol system complexityVSAvoidtransmission shifting reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies parameter changes by modifying the transmission control strategy to account for environmental parameter variations (air pressure, air temperature). The system adjusts shift points and transmission ratios based on corrected torque values that compensate for deviations from reference state conditions, thereby maintaining reliable transmission operation across different operating environments without requiring complete system redesign

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements preliminary action by pre-calculating corrected torque values using stored reference data and current environmental sensors readings. The control unit proactively adjusts transmission control parameters before pendulum shifts or torque gaps occur, preventing these issues rather than reacting to them after they manifest

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the transmission shifts at constant wheel speed without considering environmental conditions, then the shifting process is simple, but the driver experiences torque gaps and reduced performance

Engineering Contradiction:
Improveshifting operation simplicityVSAvoidvehicle performance
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent implements feedback by continuously monitoring environmental conditions (air pressure, temperature) and using this information to dynamically adjust shift points and transmission control. The system compares actual environmental parameters against reference values and modifies shifting behavior accordingly, ensuring optimal vehicle performance while maintaining smooth, imperceptible shifts for the driver

Inventive Principle:
Principle #23Feedback

3Device complexity

If the transmission control unit does not consider air pressure and temperature deviations, then the control algorithm remains simple, but pendulum shifts occur between different transmission ratios

Engineering Contradiction:
Improvecontrol algorithm complexityVSAvoidtransmission ratio stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The control unit proactively calculates corrected torque values using stored reference data and current environmental sensor readings before pendulum shifts occur. By anticipating torque availability changes due to environmental deviations, the system adjusts shift points in advance, preventing the oscillation between transmission ratios

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors environmental parameters and feeds this information back to the transmission control unit, which dynamically adjusts shift points to maintain stability. This closed-loop control prevents pendulum shifts by adapting transmission behavior to real-time environmental conditions

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP3841318B1Method for operating a drive train
Publication Date: 2022.06.15 VOLKSWAGEN AG
  • EP3841318B1 patent drawingFigure 1

AI summary

The invention relates to a method for operating a drive train (1) in a motor vehicle (2), the drive train (1) having at least an internal combustion engine as a first drive unit (3) and a self-shifting transmission (4), the first drive unit (3) being controlled by means of a first control unit (5) and the transmission (4) being controlled by means of a transmission control unit (6), the transmission (4) being actuated in dependence on at least the rotational speed of the first drive unit (3) and on a first torque that can be provided by the first drive unit (3), characterized in that the transmission (4) is actuated additionally in dependence on the air pressure in the environment (7) of the motor vehicle (2) and on the air temperature in the environment (7) if these parameters deviate from a reference state for the air pressure and the air temperature.