Wind Turbine Drivetrain Bolt Bridge for Bearing Axial Retention
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Solution Overview
Problem
Existing wind turbine drivetrain assemblies face challenges in preventing axial displacement of bearing assemblies under large axial loads without incurring high manufacturing costs, particularly when using precision-machined rings or threaded components.
Innovation Solution
The implementation of an annular load transfer bridge comprising bolts with tapped holes and lock nuts, which securely anchor the bearing unit to the drivetrain component, effectively preventing axial displacement by transferring axial forces between opposing faces.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If a tight-fitting ring is placed about the shaft to prevent axial displacement of the bearing assembly, then axial positioning is achieved, but mounting difficulty increases significantly
Solution Approach 1:
The tight-fitting ring is segmented into multiple discrete bolts arranged in an annular pattern. Each bolt independently contributes to preventing axial displacement, collectively providing the same stabilizing function as the continuous ring while being much easier to install and remove individually.
Solution Approach 2:
The bolts are inserted through the drivetrain component and engage with threaded holes in the bearing assembly, creating a nested fastening structure. The lock nuts are then threaded onto the bolts, forming another nested layer that secures the entire assembly, allowing for easy assembly and disassembly.
2Ease of manufacture
If the shaft is machined with an outer thread and the ring is machined with a matching inner thread to facilitate mounting, then mounting ease improves, but manufacturing costs increase significantly
Solution Approach 1:
Instead of machining complex external threads on the shaft and internal threads in the ring, the solution inverts the approach by using standard unthreaded shaft geometry with separate bolt fasteners that have their own threads. This reverses the manufacturing complexity from high-precision shaft/ring threading to standard bolt threading, significantly reducing costs.
Solution Approach 2:
The invention replaces expensive, precision-machined threaded components with standard, readily available bolts and lock nuts. These common fasteners are much cheaper to manufacture and purchase, providing the same functional outcome without the high manufacturing costs associated with custom-threaded shafts and rings.
3Stability of the object's composition
If a precision-machined ring is used to prevent axial displacement, then positioning accuracy is achieved, but production costs increase
Solution Approach 1:
The expensive precision-machined ring is replaced with inexpensive standard bolts and lock nuts. These common fasteners achieve the same axial positioning stability function without requiring precision machining, dramatically reducing production costs while maintaining functional performance.
Solution Approach 2:
The continuous precision ring is segmented into multiple discrete bolt fasteners. This segmentation allows each bolt to be a simple, inexpensive component rather than requiring the entire ring to be precision-machined, reducing overall production costs while maintaining positioning stability through the collective action of multiple fasteners.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution provides a cost-effective and straightforward method to prevent axial displacement of the bearing unit, reducing production costs and simplifying assembly, while ensuring the bearing unit remains fixed during operation.
Implementation Method 1
Each of the plurality of bolts (11) comprises a threaded bolt shaft which is inserted over a portion of its length into a tapped hole (10). Each bolt (11) carries a lock nut (12) which is tightened against the annular face (30F) that contains the tapped holes (10). The bolt head (11H) of each bolt (11) is arranged to make contact with the other annular face (40F).
Implementation Method 2
Each bolt (11) carries a lock nut (12) which is tightened against the annular face (30F) that contains the tapped holes (10).
Data Source
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AI summary
The invention describes a drivetrain assembly (1, 2, 3, 4) comprising a rotor shaft (2); a bearing unit (3) mounted about the rotor shaft (2); and a further drivetrain component (40) connected to an end of the rotor shaft (2), wherein an annular face (40F) of the further drivetrain component (40) is arranged opposite an annular face (30F) of the bearing unit (3) with a distance (D) between the annular faces (30F, 40F). The drivetrain assembly is characterized by an annular arrangement of tapped holes (10) formed in a first of the two opposing annular faces (30F, 40F); a plurality of bolts (11), wherein each bolt (11) comprises a bolt shaft (11S) threaded into a tapped hole (10), a lock nut (12) threaded onto the bolt shaft (11S) and tightened against the first annular face (30F, 40F); and a bolt head (11H) arranged to make contact with the second of the two opposing annular faces (30F, 40F). The invention further describes a wind turbine comprising a such a drivetrain assembly (1, 2, 3, 4); and a method of assembling such a drivetrain (1, 2, 3, 4).