Drivetrain Shift Speed via Overlapping Gear Changes

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Solution Overview

Problem

Existing methods for operating automatic transmissions in motor vehicle drivetrains do not efficiently implement overlapping upshifts and downshifts, which can lead to suboptimal shift speed and torque management.

Innovation Solution

The method involves actuating four shift elements to perform two successive upshifts or downshifts as a multiple shift followed by a single shift, where specific shift elements are opened and engaged in a controlled manner to prepare for the subsequent shift, and adjusting torque based on driver input to support overlapping shifts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If single shifts are overlapped with one another as in prior art, then shift speed is improved, but the complexity of shift element coordination increases and torque management becomes suboptimal

Engineering Contradiction:
Improveshift speedVSAvoidshift element coordination complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent segments the shift process into two distinct types: multiple shifts (actuating multiple shift elements simultaneously) and single shifts (actuating one shift element). This segmentation allows the system to choose the appropriate shift type based on the specific gear change required, simplifying the coordination logic compared to universal overlapping while maintaining high shift speeds.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent prepares the drive motor torque in advance before the actual shift execution. By pre-adjusting the torque based on the upcoming shift requirements, the system optimizes torque management and reduces the complexity of real-time coordination during the shift event itself.

Inventive Principle:
Principle #10Preliminary action

2Speed

If multiple shift elements are actuated simultaneously in multiple shifts, then shift speed is further improved, but the torque management complexity and control precision requirements increase

Engineering Contradiction:
Improveshift speedVSAvoidcontrol precision
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The patent dynamically selects between multiple shifts and single shifts based on the specific gear change requirements. By making the shift strategy adaptive rather than fixed, the system achieves high shift speeds when multiple shifts are appropriate while avoiding unnecessary control precision demands when single shifts suffice.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the torque parameter of the drive motor in advance according to the type of shift to be executed. This pre-adjustment of torque parameters simplifies the control precision requirements during the actual shift execution, as the system is already in the optimal torque state when multiple shift elements are actuated simultaneously.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If shift elements are prepared at the synchronization point as in prior art, then shift execution is timely, but the overall shift cycle time is extended

Engineering Contradiction:
Improveshift execution timingVSAvoidshift cycle time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent prepares shift elements and adjusts torque in advance, before the synchronization point is reached. This preliminary preparation reduces the actual execution time at the critical moment while maintaining reliable timing, thereby shortening the overall shift cycle time compared to waiting until the synchronization point for preparation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS7658693B2Method for the operation of a drivetrain
Publication Date: 2010.02.09 ZF FRIEDRICHSHAFEN AG
  • US7658693B2 patent drawing
  • US7658693B2 patent drawing
  • US7658693B2 patent drawing

AI summary

A method for the operation of a drivetrain of a motor vehicle, having an automatic transmission and a drive motor, to improve the shift speed. Successive upshifts or successive downshifts are carried out with overlap during a first upshift or downshift. At least one shift element required for a subsequent second upshift or downshift is prepared during the first upshift or downshift, in progress, when a synchronization point is reached. The subsequent second upshift or downshift are carried out immediately. Two successive upshifts or two successive downshifts are carried out by actuation of four shift elements of the automatic transmission.