Driving Backplane Thick Copper Layer Planarization

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Solution Overview

Problem

The thick copper layer in Micro LED display panels, when formed on top of the thin film transistor, disrupts the subsequent preparation process due to surface irregularities and affects the uniformity and performance of the driving backplane.

Innovation Solution

A driving backplane structure is designed with a thick copper layer on a first substrate, covered by a second substrate with a polyimide layer and inorganic barrier layer, ensuring a flat surface for subsequent layers, and electrical connections are made through vias to the driving circuit, allowing for improved process flexibility and yield.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a thick copper layer is disposed on an upper side of a thin film transistor to reduce voltage drop, then the voltage drop of driving signal is reduced, but the surface irregularities have a large impact on subsequent preparation process

Engineering Contradiction:
Improvevoltage drop reductionVSAvoidsubsequent preparation process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent segments the thick copper layer into multiple sub-layers (first copper layer, second copper layer, third copper layer) with different thicknesses and functions. The first copper layer provides electrical connection, the second copper layer provides mechanical support and reduces surface irregularities, and the third copper layer provides additional electrical connection. This segmentation resolves the contradiction by maintaining the low voltage drop benefit while improving the surface flatness for subsequent processing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by making different regions of the copper layer structure have different properties. The copper layer thickness varies in different areas to provide both low impedance paths where needed and flat surfaces where subsequent processing is required. This localized differentiation allows the structure to simultaneously achieve voltage drop reduction and ease of manufacture.

Inventive Principle:
Principle #3Local quality

2Reliability

If a thick copper layer is disposed on an upper side of a thin film transistor, then the voltage drop of driving signal is reduced, but the uniformity of the driving backplane is affected

Engineering Contradiction:
Improvevoltage drop reductionVSAvoiduniformity of driving backplane
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The thick copper layer is segmented into multiple sub-layers with controlled thicknesses. The second copper layer specifically serves as a planarization layer to ensure uniform surface topology across the driving backplane. This segmentation allows the structure to maintain low voltage drop through the copper layers while achieving uniformity required for precise manufacturing and subsequent film deposition.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses a composite structure combining multiple copper layers with different thicknesses and potentially different material compositions. This composite approach allows optimization of each layer for its specific function: electrical conductivity in some layers and surface uniformity in others, thereby resolving the contradiction between voltage drop reduction and manufacturing precision.

Inventive Principle:
Principle #40Composite materials

3Reliability

If a thick copper layer is disposed on an upper side of a thin film transistor, then the voltage drop of driving signal is reduced, but the impact on subsequent preparation process increases

Engineering Contradiction:
Improvevoltage drop reductionVSAvoidpreparation process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The copper layer is divided into multiple sub-layers that can be fabricated using standard thin-film deposition techniques. Each sub-layer has a specific thickness and function, making the overall structure manageable and compatible with existing manufacturing processes. This segmentation reduces preparation process complexity compared to forming a single thick copper layer, while still achieving voltage drop reduction.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250280640A1Driving backplane, light-emitting base plate, display panel, and display apparatus
Publication Date: 2025.09.04 BOE TECHNOLOGY GROUP CO LTD
  • US20250280640A1 patent drawing
  • US20250280640A1 patent drawing
  • US20250280640A1 patent drawing

AI summary

A driving backplane includes a first substrate, a thick copper layer, a second substrate, and a driving layer stacked in sequence. The thick copper layer is provided with a driving wire configured to load a driving signal. The driving layer is provided with a driving circuit. The driving circuit is electrically connected to the driving wire through a via.