Driving-In Device Magazine Detection and Alert System

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Solution Overview

Problem

Users of drive-in devices for fastening elements often experience unnecessary time wastage due to unawareness of an empty magazine, leading to unsuccessful drive-in attempts and delayed reloading.

Innovation Solution

The drive-in device incorporates a detection means to differentiate between standard and special operational modes based on the number of fastening elements in the magazine, alerting users acoustically and/or haptically when the minimum number is reached, and adjusting motor operation parameters such as timing, speed, and sequence to indicate when the magazine is empty.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If the drive-in device operates without detection means, then the device structure remains simple, but the user experiences time loss due to unsuccessful drive-in attempts when the magazine is empty

Engineering Contradiction:
Improvetime for unsuccessful drive-in attemptsVSAvoidstructure of drive-in device
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The detection means queries whether and/or how many fastening elements are present in the magazine before the user attempts a drive-in operation. This preliminary detection prevents unsuccessful drive-in attempts by alerting the user in advance when the magazine is empty or contains only one fastening element, thereby eliminating time loss without significantly complicating the device structure

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control unit acts as an intermediary between the detection means and the user, translating detection signals into audible and/or haptic alerts. This intermediary function enables effective communication of magazine status to the user without requiring complex direct interface mechanisms, thus resolving the contradiction between time efficiency and device simplicity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If the drive-in device uses standard motor operation mode, then the motor operates efficiently under normal conditions, but the user cannot immediately identify when fastening elements are depleted

Engineering Contradiction:
Improveinformation about fastening element depletionVSAvoiduser awareness of magazine status
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The detection means provides continuous feedback about the number of fastening elements in the magazine to the control unit, which then generates audible and/or haptic alerts when the magazine is empty or contains only one element. This feedback loop ensures the user immediately identifies fastening element depletion without disrupting the standard motor operation mode during normal drive-in processes

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs audible and haptic alerts as sensory feedback mechanisms to communicate magazine status to the user. These alert mechanisms provide clear, immediate information about fastening element depletion, enhancing user awareness without affecting the ease of operation during normal drive-in tasks

Inventive Principle:
Principle #32Color changes

Data Source

PatentUS11850715B2Method for operating a driving-in device
Publication Date: 2023.12.26 HILTI AG
  • US11850715B2 patent drawing
  • US11850715B2 patent drawing
  • US11850715B2 patent drawing

AI summary

A method for operating a driving-in device for fastening elements comprises a motor operating according to a particular pattern when there are no more fastening elements in a magazine of the driving-in device.