Driving Simulator Brake System With Hydraulic ABS Feedback

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing driving simulators fail to realistically simulate the tactile feedback of an automobile brake pedal, particularly during Anti-Lock Brake System (ABS) activation, leading to an unrealistic training experience.

Innovation Solution

A hydraulic brake system with a pressure module that intermittently adjusts pressure in the hydraulic system to mimic the vibratory pulsation of a real brake pedal during ABS activation, using solenoid valves and a pump to create tactile feedback, and a pressure sensor to detect and communicate pressure changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single solenoid is used to generate brake pedal vibrations during ABS activation, then the mechanical system remains simple, but the tactile feedback realism deteriorates

Engineering Contradiction:
Improvemechanical system complexityVSAvoidtactile feedback realism
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The single solenoid vibration generation system is segmented into multiple independent solenoids (first solenoid and second solenoid) that act on different parts of the brake pedal assembly. The first solenoid generates vibrations in the brake pedal arm while the second solenoid generates vibrations in the brake pedal, creating a more realistic multi-point vibration pattern that mimics actual ABS behavior.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different solenoids are positioned to apply vibrations to different locations of the brake pedal assembly. The first solenoid targets the brake pedal arm at a specific distance from the pivot axis, while the second solenoid targets the brake pedal itself, creating localized vibration zones that enhance the realism of the tactile feedback.

Inventive Principle:
Principle #3Local quality

2Device complexity

If no pressure module is used in the hydraulic system, then the system remains simple, but the ability to provide tactile feedback deteriorates

Engineering Contradiction:
Improvehydraulic system complexityVSAvoidtactile feedback capability
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The pressure module proactively generates pressure variations in the hydraulic system before and during brake pedal depression. The controller activates the pressure module to create pressure changes that correspond to the simulated ABS activation, ensuring that tactile feedback is available whenever braking is performed in the simulation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A pressure module with hydraulic components (pump, valves, accumulator) is integrated into the hydraulic system to generate controlled pressure variations. The pump delivers hydraulic fluid to the master cylinder while valves control the timing and magnitude of pressure changes, creating realistic tactile feedback through hydraulic pressure modulation.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides a life-like tactile response to the brake pedal, enhancing the realism of the driving simulation and improving training effectiveness by simulating the feel of ABS braking.

Implementation Method 1

a brake pedal (101) that is connected to a brake cylinder (201)... A pressure module (301) is connected to said brake cylinder (201)... which may be in fluid communication with said master cylinder chamber (207)

Methodology Applied
Scientific EffectHydraulic pressure: Pascal's Law

Implementation Method 2

The brake system comprises a pressure module that intermittently adjusts pressure in the hydraulic system... using solenoid valves and a pump to create tactile feedback

Methodology Applied
Scientific EffectSolenoid actuation: Solenoid

Implementation Method 3

using solenoid valves and a pump to create tactile feedback

Methodology Applied
Scientific EffectHydraulic pumping: Pump

Implementation Method 4

a pressure sensor to detect and communicate pressure changes

Methodology Applied
Scientific EffectPressure sensing: Piezoresistive Effect

Data Source

PatentEP4355623B1Driving simulator brake system with contolled pedal feedback
Publication Date: 2025.08.27 ASETEK DANMARK
  • EP4355623B1 patent drawingFigure 1
  • EP4355623B1 patent drawingFigure 2
  • EP4355623B1 patent drawingFigure 3A~3B

AI summary

A brake system for a driving simulator, the brake system comprising a master cylinder chamber and a slave cylinder chamber which are arranged in fluid communication via a hydraulic system. The master cylinder chamber comprising a master cylinder piston which is mechanically connected to a brake pedal such that movement of the brake pedal results in translation of the master cylinder piston along the axis of said master cylinder chamber. The hydraulic system comprising a pressure module which is arranged such that it divides the hydraulic system into a master side in fluid communication with the master cylinder chamber and a slave side in fluid communication with the slave cylinder chamber. The pressure system is adapted to 10 intermittently increase and decrease the pressure in the hydraulic system such that tactile feedback is provided to the brake pedal.