DRL-Turn Light Assembly With Alternating LEDs and Light Pipes

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Solution Overview

Problem

Existing vehicle lighting assemblies struggle to efficiently combine Daytime Running Light (DRL) and Turn signal functions while providing uniform and high-intensity light output, and lack flexibility in lighting effects.

Innovation Solution

A light assembly comprising alternating arrays of first and second color LEDs, light pipes, and optical sheets with perpendicular light modifying elements, controlled by a controller to achieve DRL and turn functions with smooth light diffusion and customizable lighting effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If traditional separate DRL and turn signal assemblies are used, then each function can be independently optimized, but the overall device complexity and space requirements increase

Engineering Contradiction:
Improvenumber of LEDsVSAvoidlighting function integration
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent combines DRL and turn signal functions into a single light assembly by integrating amber LEDs with white LEDs in alternating positions. The light pipe and optical sheet are shared between both functions, reducing the total number of LEDs and simplifying the overall structure while maintaining separate controllability for each function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The light pipe and optical sheet serve multiple functions: they guide and distribute light for both DRL operation (white LEDs only) and turn signal operation (amber and white LEDs). This multi-functional design allows a single optical system to support different lighting modes without requiring separate dedicated components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Illumination intensity

If more white LEDs are used for DRL function, then sufficient light output is achieved, but the aesthetic appeal and color consistency are compromised

Engineering Contradiction:
Improvelight outputVSAvoidaesthetic appeal
Core Design Contradiction:
Illumination intensityVSShape

Solution Approach 1:

The patent applies different LED colors at different positions within the same assembly - amber LEDs at certain positions and white LEDs at alternating positions. This local differentiation allows the DRL function to achieve sufficient brightness from white LEDs while the amber LEDs enhance aesthetic appeal during turn signal operation, creating visual interest without compromising light output.

Inventive Principle:
Principle #3Local quality

3Volume of moving object

If a compact light assembly design is implemented, then space is reduced, but the optical quality and light distribution uniformity may deteriorate

Engineering Contradiction:
Improveassembly sizeVSAvoidlight distribution uniformity
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The patent uses a light pipe with optical sheets that distribute light in multiple dimensions. The alternating arrangement of amber and white LEDs creates a three-dimensional light distribution pattern that maintains uniformity across the assembly face. The optical sheet diffuses light from multiple LED sources in different directions, achieving even illumination despite the compact alternating LED configuration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient blending of light colors for DRL and turn signals with uniform intensity, allowing for customizable and visually consistent lighting patterns, enhancing vehicle visibility and aesthetic appeal.

Implementation Method 1

at least one light pipe disposed adjacent to the plurality of LEDs

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

a light pipe assembly with a light emitting diode (LED) light source at one end. The pipe has a surface with an emitting portion

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 3

an optical sheet disposed adjacent the at least one light pipe, wherein the optical sheet includes a plurality of light modifying elements

Methodology Applied
Scientific EffectLight diffusion: Scattering

Implementation Method 4

the light modifying elements include a lenticular sheet wherein one side of the lenticular sheet has at least one lens

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 5

a first plurality of LEDs of a first color; a second plurality of LEDs of a second color

Methodology Applied
Scientific EffectLight emitting diode effect: Light Emitting Diode

Implementation Method 6

a light emitting diode (LED) light source

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS12601459B2Light assembly for DRL and turn functions
Publication Date: 2026.04.14 FLEX N GATE ADVANCED PROD DEV LLC
  • US12601459B2 patent drawing
  • US12601459B2 patent drawing
  • US12601459B2 patent drawing

AI summary

A light source comprises an array of both white and amber LEDs. One or more light pipes are disposed adjacent the array of LEDs. An optical sheet is disposed adjacent the light pipe(s) wherein light modifying elements of the optical sheet are aligned perpendicular to the array of LEDs. During DRL activation, both white and amber LEDs illuminate, altering the output from a bluish-white to a warmer tone by integrating the amber LEDs with the white ones. The turn signal function exclusively illuminates the amber LEDs. This design significantly reduces the necessary number of white LEDs for a compliant DRL function while ensuring efficiency and an aesthetically pleasing lighting assembly in a compact space.