Drone-Based Header Monitoring for Obstruction-Free Harvest Control

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Solution Overview

Problem

Existing agricultural work machine sensors face challenges such as limited detection area, obstructions, and increased expense and complexity due to on-board sensors, which affect the accuracy and effectiveness of attribute detection and control.

Innovation Solution

Utilizing drones equipped with sensor systems that are remotely positionable and adjustable to detect various attributes, overcoming obstructions and providing accurate data for controlling agricultural work machines.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If on-board sensors are used for detecting header performance attributes, then the detection area is limited and obstructions occur, but using remote drones expands detection area and eliminates obstructions

Engineering Contradiction:
Improvedetection areaVSAvoidobstructions
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent transitions from two-dimensional on-board sensor detection to three-dimensional remote sensing by positioning sensors on drones that can operate above and around the agricultural work machine, eliminating obstructions and expanding detection coverage to the entire header and surrounding area

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The sensor system is extracted from the agricultural work machine and relocated to independent drone platforms, separating the detection function from the machine operation to eliminate mutual obstructions and enable unrestricted detection angles

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If on-board sensors are installed on the agricultural work machine, then detection can be performed, but expense and complexity increase

Engineering Contradiction:
Improveattribute detection accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Drones serve as intermediary platforms carrying sensor systems, enabling precise attribute detection without requiring complex sensor installations on the agricultural work machine itself. The drones act as mobile measurement stations that can be deployed and retrieved as needed

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The drone-based sensor system provides multi-functional capabilities including detecting header performance attributes, monitoring crop conditions, and tracking machine operation, replacing multiple specialized on-board sensors with a single versatile remote platform

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20260016828A1Remote header performance attribute monitoring during an agricultural operation
Publication Date: 2026.01.15 DEERE & CO
  • US20260016828A1 patent drawing
  • US20260016828A1 patent drawing
  • US20260016828A1 patent drawing

AI summary

An agricultural system includes: a sensor system communicably coupled to and remotely positionable from an agricultural work machine at a worksite, the sensor system configured to detect one or more header performance attributes, of a header of the agricultural work machine, and generate sensor data indicative of the detected one or more header performance attributes; one or more processors; and memory storing instructions, executable by the one or more processors. The instructions, when executed by the one or more processors, cause the one or more processors to: obtain the sensor data indicative of the detected one or more header performance attributes; determine header performance of the header of the agricultural work machine based on the obtained sensor data indicative of the detected one or more header performance attributes; and generate a control signal based on the determined header performance.