Drone Propeller Guards as Railway Wheels

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Solution Overview

Problem

Existing drones with railway driving capabilities face issues of propeller guards adding weight, drag, and complexity, posing safety risks and limiting their functionality and efficiency.

Innovation Solution

The propeller guards are integrated into the drive train, serving as both propeller guards and train wheels, with rotatable mounts and actuated joints allowing switching between flight and driving modes, optimizing space use and reducing weight and complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If propeller guards are added to protect people and equipment from propeller damage, then safety is improved, but weight, drag, and device complexity increase

Engineering Contradiction:
ImprovesafetyVSAvoidcomplexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the propeller guard function with the train wheel function into a single integrated component. The propeller guard is designed to serve dual purposes: protecting the propeller during flight operations and functioning as a wheel for railway track traversal, thereby eliminating the need for separate protective structures and reducing overall device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The propeller guard is designed as a multi-functional component that performs both safety protection and locomotion functions. It acts as a protective cage for the propeller during aerial operations and simultaneously serves as a train wheel for ground-based railway operations, embodying the universality principle by making one component serve multiple critical functions

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If propeller guards are added to protect people and equipment from propeller damage, then safety is improved, but weight increases

Engineering Contradiction:
ImprovesafetyVSAvoidweight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent merges the propeller guard function with the train wheel function into a single integrated component. The propeller guard is designed to serve dual purposes: protecting the propeller during flight operations and functioning as a wheel for railway track traversal, thereby eliminating the need for separate protective structures and reducing overall device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The propeller guard is designed as a multi-functional component that performs both safety protection and locomotion functions. It acts as a protective cage for the propeller during aerial operations and simultaneously serves as a train wheel for ground-based railway operations, embodying the universality principle by making one component serve multiple critical functions

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If propeller guards are added to protect people and equipment from propeller damage, then safety is improved, but drag increases

Engineering Contradiction:
ImprovesafetyVSAvoiddrag
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent merges the propeller guard function with the train wheel function into a single integrated component. The propeller guard is designed to serve dual purposes: protecting the propeller during flight operations and functioning as a wheel for railway track traversal, thereby eliminating the need for separate protective structures and reducing overall device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The propeller guard is designed as a multi-functional component that performs both safety protection and locomotion functions. It acts as a protective cage for the propeller during aerial operations and simultaneously serves as a train wheel for ground-based railway operations, embodying the universality principle by making one component serve multiple critical functions

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Device complexity

If propeller guards are reused as train wheels, then device complexity is reduced, but the propeller guards must be significantly larger in diameter

Engineering Contradiction:
ImprovecomplexityVSAvoiddiameter
Core Design Contradiction:
Device complexityVSLength of moving object

Solution Approach 1:

The propeller guard is designed as a multi-functional component that performs both safety protection and locomotion functions. It acts as a protective cage for the propeller during aerial operations and simultaneously serves as a train wheel for ground-based railway operations, embodying the universality principle by making one component serve multiple critical functions

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent employs actuated joints that provide rotation degrees of freedom, allowing the propeller assemblies to dynamically switch between flight mode and driving mode. This dynamic reconfiguration enables the same component to adapt to different operational requirements, accepting the larger diameter as a trade-off for the significant reduction in overall device complexity

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP4288339B1Improved drone with railway driving capabilities
Publication Date: 2025.07.02 RAILWAY ROBOTICS AS
  • EP4288339B1 patent drawingFigure 1~2
  • EP4288339B1 patent drawingFigure 3
  • EP4288339B1 patent drawingFigure 4~5

AI summary

The invention relates to a drone (1) having railway driving capabilities. The drone (1) comprises: i) a drone body (10), and ii) at least three propeller arms (28) distributed around and connected to the drone body (10), wherein each propeller arm (28-1, 28-2) is provided with a propeller assembly (20) comprising a propeller (24), wherein each propeller (24) is driven by a motor assembly (25). The propeller assembly (20) of at least a subset (28-1) of the at least three propeller arms (28) is provided with a rotatably mounted propeller guard (22) mounted around and being placed coaxially with the propeller (24). The propeller guard (22) is shaped as a train wheel and is driven by the motor assembly (25). The subset (28-1) of the at least three propeller arms (28) is provided with an actuated joint (27) for providing the respectively connected propeller assembly (20) with at least one rotation degree of freedom so that the propeller (24) can be rotated between a flight mode and a driving mode and back, wherein the flight mode involves a more horizontal orientation of the propeller assembly (20) for providing an upwardly directed thrust force to the drone (1), in operational use, and wherein the driving mode involves a more vertical orientation of the propeller assembly (20) for allowing the respective propeller guard (22) to drive on the railway track (99).