Drone Drive Sensor Pad for Preflight Fault Detection

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Solution Overview

Problem

Existing drone drive system diagnostics are inaccurate and costly, leading to frequent accidents due to malfunctions, and existing stations are cumbersome and costly to install and maintain.

Innovation Solution

A diagnostic sensing structure with a block-type diagnostic device that includes a sensing housing unit with magnetic field, frequency shift, and wave detection parts, along with a thermal imaging camera, to accurately diagnose drive system abnormalities before flight, integrated into a block-type sensor pad for takeoff and landing sites.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Difficulty of detecting and measuring

If a vibration sensor is used to diagnose drone abnormalities, then the diagnostic capability is improved, but the accuracy of diagnosing the entire drive system deteriorates

Engineering Contradiction:
Improvediagnostic capabilityVSAvoiddrive system diagnosis accuracy
Core Design Contradiction:
Difficulty of detecting and measuringVSMeasurement precision

Solution Approach 1:

The patent divides the drive system into multiple detectable components: magnetic field (for motor diagnostics), frequency shift (for blade rotation diagnostics), and sound wave (for mechanical anomaly diagnostics). Each sensor targets specific drive system elements, enabling comprehensive and accurate diagnosis beyond what a single vibration sensor could achieve.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The diagnostic device integrates three different sensing functions (magnetic field detection, frequency shift detection, and sound wave detection) into a single unified system. This multi-functional approach allows one device to diagnose various aspects of the drive system simultaneously, improving both diagnostic capability and accuracy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a case-type station is manufactured for drone diagnostics, then the diagnostic function is provided, but the manufacturing cost and installation complexity increase

Engineering Contradiction:
Improvediagnostic functionVSAvoidmanufacturing cost and installation ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The diagnostic device is divided into separate functional modules (magnetic field detection part, frequency shift detection part, wave detection part) that can be independently manufactured and then assembled. This modular segmentation reduces manufacturing complexity and cost while maintaining full diagnostic functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses a controller as an intermediary that processes signals from all three sensor types and coordinates their operation. This centralized control mechanism simplifies the integration of multiple sensing functions into a unified diagnostic system, reducing overall system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Accurately detects drive system abnormalities, reducing accidents and costs by integrating sensors into a block-type pad, enhancing flight stability and diagnostic accuracy while minimizing station construction costs.

Implementation Method 1

a magnetic field detection part configured to detect a change in a magnetic field generated by a drive motor of the drive system

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Implementation Method 2

a frequency shift detection part configured to measure a Doppler shift in frequency generated by a blade of the drive system

Methodology Applied
Scientific EffectDoppler shift: Doppler Effect

Implementation Method 3

a wave detection part configured to measure a soundwave generated by the blade of the drive system

Methodology Applied
Scientific EffectSound wave detection: Sound

Data Source

PatentUS12540879B2Diagnostic sensing structure for drone's drive system and block-type diagnostic device for drone's drive system including same
Publication Date: 2026.02.03 WEFLO INC
  • US12540879B2 patent drawing
  • US12540879B2 patent drawing
  • US12540879B2 patent drawing

AI summary

Proposed is a diagnostic sensing structure for a drone's drive system and a block-type diagnostic device for a drone's drive system including the same, which, by having a diagnostic sensor unit measuring physical quantities generated from the drone's drive system, may accurately diagnose any abnormalities in the drive system such as a motor and blade before flight, may detect abnormal operation of the drone's drive system during takeoff and landing by configuring, together with a general block-type dummy pad, a block-type sensor pad that detects abnormal operation of the drive system as a takeoff and landing site for drones, and may significantly reduce the costs of building a station and diagnostic system for drones.