Drone Wellhead Survey and Wireless Choke Adjustment

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Solution Overview

Problem

Current methods for inspecting wellheads and performing choke adjustments require significant human capital, time, and vehicle expense, and pose a risk of human injury.

Innovation Solution

Utilizing drones equipped with transceivers, cameras, and processors to survey wellheads and adjust electronic chokes, enabling remote data collection and control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If field operators manually inspect wellheads and perform choke adjustments, then comprehensive data collection and control can be achieved, but significant human capital, time, and vehicle expense are required along with increased risk of human injury

Engineering Contradiction:
Improveoperational efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical inspection and adjustment operations with an autonomous drone system equipped with sensors, processors, and wireless communication capabilities. The drone autonomously navigates to wellheads, captures data through sensors, and communicates with control systems to adjust electronic chokes, eliminating the need for human operators to physically access wellhead equipment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a drone as an intermediary vehicle between human operators and wellhead equipment. The drone carries sensors, processors, and communication devices that enable data collection and control functions without requiring direct human presence at the wellhead, thus mediating the interaction and eliminating safety risks associated with manual inspection.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If manual inspection methods are used, then detailed wellhead data can be collected, but significant time and vehicle expense are required for surveying remote wellhead fields

Engineering Contradiction:
Improvedata collection capabilityVSAvoidtime required for survey
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent divides the inspection function into multiple independent components mounted on the drone: cameras for visual survey, sensors for data collection, processors for real-time analysis, and wireless communication devices for data transmission. This segmentation allows parallel execution of multiple measurement tasks simultaneously, significantly reducing survey time while maintaining comprehensive data collection capabilities.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from ground-level manual inspection to aerial three-dimensional surveying. The drone operates in the air space above wellhead fields, enabling simultaneous access to multiple wellheads from different spatial perspectives, thereby reducing the time required to survey remote fields compared to traditional ground-based methods.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If manual inspection methods are used, then comprehensive wellhead surveying can be performed, but the risk of human injury increases with the number of wellheads surveyed

Engineering Contradiction:
Improvesurveying capabilityVSAvoidrisk of human injury
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces human operators with an autonomous drone system that performs all wellhead surveying and inspection functions. The drone's sensors, processors, and communication capabilities enable comprehensive data collection without requiring human presence at wellhead locations, thereby eliminating safety risks associated with manual inspection while maintaining full surveying capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12553313B2Drone-based acquisition of wellhead data and wireless choke adjustment
Publication Date: 2026.02.17 SAUDI ARABIAN OIL CO
  • US12553313B2 patent drawing
  • US12553313B2 patent drawing
  • US12553313B2 patent drawing

AI summary

In one aspect, a drone is disclosed for inspecting a wellhead having a transceiver and adjusting an electronic choke. The drone includes a plurality of propellers and a plurality of electric motors where each of the plurality of electric motors is connected to one or more of the plurality of propellers. The drone further includes a camera that captures a survey of the wellhead, a processor coupled to a memory that controls the plurality of electric motors based on the survey to position the drone within a transmission range of the transceiver of the wellhead, and a transceiver of the drone coupled to the processor that receives wellhead data from the transceiver of the wellhead and stores the wellhead data in the memory. In other aspects, a method for operating a drone and a non-transitory computer readable medium (CRM) storing instructions for performing operation of a drone are also disclosed.