DC Power Converter Droop Control for Accurate Parallel Current Sharing

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Solution Overview

Problem

Existing DC power supply systems face challenges in achieving high reliability and precise control of output current, particularly in parallel operation scenarios where information exchange between converters is limited.

Innovation Solution

A power conversion device that includes an output current value acquisition unit, an output voltage value acquisition unit, and a controller. The controller generates an output current correction value based on an output current target value and the actual output current, and uses this correction value to droop the output voltage target value, allowing for reliable control of output current without information exchange between converters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If droop control is used to enable reliable parallel operation without information exchange, then system reliability is improved, but output current control capability deteriorates

Engineering Contradiction:
Improvesystem reliabilityVSAvoidoutput current control capability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent introduces a feedback mechanism where each converter monitors its own output current and voltage, and adjusts its droop characteristics based on this feedback. The controller generates correction values based on the difference between actual and target output current, dynamically adjusting the droop slope to achieve both reliability and current control capability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Each power converter independently performs droop control based on its own output current and voltage measurements without requiring information exchange with other converters. The system achieves coordinated current sharing through self-service droop characteristics, where each unit autonomously adjusts its operating point based on local feedback.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If master-slave scheme is used to achieve arbitrary voltage and current control, then output current control capability is improved, but system reliability deteriorates

Engineering Contradiction:
Improveoutput current control capabilityVSAvoidsystem reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent segments the control function by assigning different roles to different converters based on their operating conditions rather than designating a single master. Multiple converters can simultaneously serve as masters or slaves depending on load conditions, battery states, and control priorities, distributing the control burden and eliminating single-point failures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The master-slave roles are made dynamic rather than static. Controllers can switch between master and slave modes based on real-time system conditions such as load demand, battery charge levels, and converter performance. This dynamic role assignment maintains control capability while improving reliability through redundancy.

Inventive Principle:
Principle #15Dynamics

3Reliability

If droop control is applied to achieve reliable parallel operation, then information exchange requirement is reduced, but output voltage accuracy deteriorates

Engineering Contradiction:
Improveparallel operation reliabilityVSAvoidoutput voltage accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent dynamically changes droop control parameters (slope, offset, and characteristics) based on operating conditions such as load level, battery state of charge, and converter temperature. By adjusting these parameters in real-time, the system maintains voltage accuracy across varying operating points while preserving the reliability benefits of droop-based parallel operation.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250132657A1Power converter and DC power supply system
Publication Date: 2025.04.24 OMRON CORP
  • US20250132657A1 patent drawing
  • US20250132657A1 patent drawing
  • US20250132657A1 patent drawing

AI summary

A power conversion device that converts DC power input from a DC power supply and outputs the DC power, the power conversion device including: an output current value acquisition unit acquiring an output current value; an output voltage value acquisition unit acquiring an output voltage value; and a controller controlling an output voltage. The controller includes a correction value generator configured to generate an output current correction value, based on an output current target value that is a target value of an output current, and the output current value, and a droop controller configured to droop an output voltage target value that is a target value of the output voltage, based on a corrected output current value that is the output current value corrected using the output current correction value. The output voltage is controlled based on the output voltage target value dropped and the output voltage value.