Drop Cable Assembly Modular Splitter Housing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional fiber-to-the-premises (FTTX) systems require bulky and expensive splitter cabinets that necessitate accurate placement and skilled labor for splicing, limiting deployment flexibility and increasing costs due to labor-intensive installation processes.

Innovation Solution

The implementation of plug-and-play optical fiber distribution systems featuring a cable combiner and splitter housing that are OSP-rated, factory-manufactured, and connectorized, eliminating the need for field splicing and allowing for flexible placement and deployment without the need for high-skilled technicians.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If splitter cabinets are used in conventional FTTX systems, then fiber-optic connections can be provided to customer premises, but the system requires bulky and expensive equipment that necessitates accurate placement and skilled labor for splicing

Engineering Contradiction:
Improvefiber-optic connection reliabilityVSAvoidsplitter cabinet complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the traditional splitter cabinet into separate modular components: an optical splitter unit and a mounting bracket assembly. This segmentation allows each component to be optimized independently, reducing overall complexity while maintaining connection reliability. The splitter unit can be precisely manufactured for optical performance, while the bracket provides simplified installation functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extracts the splicing function from the splitter cabinet itself, using pre-connectorized cables that eliminate the need for field splicing. This extraction removes the requirement for skilled labor and accurate placement, as the connectorized interfaces can be simply plugged in without specialized splicing equipment or expertise.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If conventional splitter cabinets are used, then fiber distribution can be achieved, but skilled labor is required for splicing which increases installation costs

Engineering Contradiction:
Improvefiber distribution capabilityVSAvoidinstallation cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies preliminary action by pre-connectorizing the optical cables at the factory before deployment. The optical splitter unit is pre-assembled with connectorized cable ends, and the mounting bracket is pre-configured with appropriate fixtures. This preliminary preparation eliminates the need for field splicing operations, allowing installation technicians to simply connect pre-prepared components, thereby reducing labor costs and installation complexity.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If bulky splitter cabinets are deployed, then fiber-optic connections can be established, but placement accuracy is required which limits deployment flexibility

Engineering Contradiction:
Improvefiber-optic connection stabilityVSAvoiddeployment flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

By segmenting the splitter cabinet into a compact splitter unit and a separate mounting bracket, the system gains deployment flexibility. The splitter unit maintains its optical performance characteristics, while the bracket can be adapted to various mounting surfaces and locations. This segmentation allows the system to be deployed in diverse environments without requiring precise placement constraints.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces dynamic adaptability through the mounting bracket design, which can be configured for different installation scenarios (aerial, underground, wall-mounted). The bracket system allows the optical splitter unit to be dynamically positioned in various locations without compromising connection stability, thereby enhancing deployment flexibility while maintaining reliability.

Inventive Principle:
Principle #15Dynamics

4Reliability

If field splicing is performed, then fiber connections can be made, but high-skilled technicians are needed which increases labor intensity

Engineering Contradiction:
Improvefiber connection qualityVSAvoidinstallation simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent extracts the splicing operation from the installation process entirely by using pre-connectorized optical cables. The connectorized interfaces allow for simple plug-and-play connections that maintain fiber connection quality without requiring field splicing. This extraction transforms a complex skilled task into a simple connection operation that can be performed by less specialized technicians.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system employs self-service principles through the use of pre-connectorized cables that come ready-to-connect from the factory. The optical splitter unit and cable assemblies are self-contained with built-in connectors, eliminating the need for external splicing equipment and skilled operators. Installation becomes a self-service process where technicians simply connect pre-prepared components without requiring specialized splicing training.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9568701B2Drop cable assembly
Publication Date: 2017.02.14 OFS FITEL LLC
  • US9568701B2 patent drawing
  • US9568701B2 patent drawing
  • US9568701B2 patent drawing

AI summary

Drop cable assemblies suitable for an optical fiber distribution system are disclosed. For some embodiments, the drop cable assembly splits an input optical fiber to a plurality of optical fibers and provides optical connection to designated premises. For other embodiments, the drop cable assembly receives multi-fiber optical connection and provides the optical connections to designated premises.