Drop-in Pivot Stationary Bike Frame

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Solution Overview

Problem

Existing exercise machines, such as stationary bicycles, lack a versatile configuration that allows for easy adjustment of user position and resistance levels, limiting the range of exercises that can be performed and the adaptability to different user preferences.

Innovation Solution

A drop-in pivot configuration featuring a frame with a base portion and an upright portion connected by a pivot joint, including a drop-in axle and receptacle, a crank assembly with independent crank axles, and a flywheel with a tilt actuator that adjusts the upright portion's angle, enabling the machine to pivot within a range of -20 to 20 degrees, allowing for both upright and recumbent cycling modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a traditional fixed configuration is used, then the structural stability is maintained, but the adaptability to different exercise modes is limited

Engineering Contradiction:
Improveadaptability to different exercise modesVSAvoidconfiguration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The frame is divided into separate components (base portion, upright portion, pivot joint) that can be independently positioned and connected. The pivot joint itself is segmented into a receptacle and an axle, allowing the upright portion to be selectively positioned at different angles relative to the base portion, enabling transition between upright and recumbent exercise modes without requiring a completely different frame design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pivot joint introduces dynamic adjustability to the frame configuration. The upright portion can be positioned at different fixed angles (upright or recumbent) through the pivot mechanism, allowing the exercise machine to adapt to different exercise modes. This dynamic reconfigurability is achieved through the removable axle that can be inserted or removed from the receptacle at desired angular positions.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If a fixed pivot configuration is used, then the manufacturing simplicity is maintained, but the ease of adjustment for different user positions is limited

Engineering Contradiction:
Improveease of adjustment for user positionVSAvoidmanufacturing simplicity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The pivot joint is segmented into a stationary receptacle attached to the base and a movable axle attached to the upright portion. This segmentation allows the axle to be easily removed and reinserted at different angular positions, enabling users to adjust between upright and recumbent modes without complex tools or procedures, while the receptacle remains a simple, easily manufactured component.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pivot joint enables dynamic repositioning of the upright portion relative to the base. The removable axle design allows users to easily adjust the frame configuration by simply removing and reinserting the axle at different angles, providing ease of operation for accommodating different user preferences and exercise requirements without requiring complex adjustment mechanisms.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If the upright portion is fixed at a single angle, then the structural stability is maintained, but the versatility for different exercise modes is reduced

Engineering Contradiction:
Improveversatility for exercise modesVSAvoidstructural stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The pivot joint provides dynamic reconfigurability while maintaining structural integrity. The upright portion can be positioned at different fixed angles (upright or recumbent) by removing and reinserting the axle into the receptacle at desired positions. Each positioned configuration maintains full structural stability, as the axle firmly connects the upright portion to the base at the selected angle, ensuring reliability for both exercise modes.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The single pivot joint design provides multi-functionality, allowing the same frame structure to support both upright and recumbent exercise modes. The receptacle and axle mechanism serves multiple purposes: it maintains structural stability, enables angle adjustment, and allows transition between different exercise configurations, making the frame universally applicable to various exercise requirements without compromising reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3827885B1Drop-in pivot configuration for stationary bike
Publication Date: 2024.05.08 IFIT INC
  • EP3827885B1 patent drawingFigure 1
  • EP3827885B1 patent drawingFigure 2
  • EP3827885B1 patent drawingFigure 3

AI summary

An exercise machine may include a frame. The frame may include a base portion, an upright portion coupled to the base portion, and a pivot joint connecting the upright portion to the base portion. The pivot joint may include a drop-in axle connected to the upright portion and a drop-in receptacle connected to the base portion. The drop-in axle may be removably received in the drop-in receptacle.