Droplet Crystallization for Trace Chemical Molecules

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Solution Overview

Problem

Current methods for crystallizing small organic molecules are hindered by the need for large quantities of material and technical difficulties in achieving high-quality crystals, limiting the exploration of crystallization space and structural determination using single crystal X-ray diffraction.

Innovation Solution

A method involving the formation of a droplet with a chemical molecule dissolved in an organic medium and an oil, which slows down evaporation, allowing for the controlled concentration gradient and formation of high-quality crystals even with small amounts of the molecule, suitable for single crystal X-ray diffraction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If traditional crystallization methods are used, then high-quality crystals can be obtained, but large quantities of material are required

Engineering Contradiction:
Improveamount of chemical moleculeVSAvoidcrystal quality
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The invention changes the physical parameters of the system by using a droplet configuration with specific volume ratios (1:1 to 1:10) of organic medium to oil. This parameter change enables crystallization from very small amounts of material (microgram to milligram scale) while maintaining high crystal quality suitable for SCXRD, directly resolving the contradiction between material quantity and crystal quality

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The oil acts as an intermediary substance that modifies the evaporation rate and concentration gradient dynamics in the droplet. By introducing this intermediary, the system achieves controlled crystallization from trace amounts of material, enabling both low material consumption and high crystal quality simultaneously

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If traditional crystallization methods are used, then crystals can be formed, but exploration of crystallization space is limited

Engineering Contradiction:
Improvecrystallization space explorationVSAvoidamount of chemical molecule
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The droplet method enables systematic variation of crystallization parameters (temperature, concentration, solvent composition) while using minimal material amounts. This parameter flexibility allows comprehensive exploration of crystallization space including polymorphic phases, salts, solvates, and co-crystals from trace materials

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If large amounts of material are used, then sufficient crystals can be obtained, but single crystal X-ray diffraction becomes feasible

Engineering Contradiction:
Improvecrystal quality for SCXRDVSAvoidamount of chemical molecule
Core Design Contradiction:
Manufacturing precisionVSQuantity of substance

Solution Approach 1:

By optimizing droplet volume ratios and evaporation rates through the oil component, the method produces high-quality single crystals from microgram to milligram amounts of material, making SCXRD feasible without requiring large material quantities

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The oil serves as a mediator that controls the concentration gradient and evaporation rate, enabling the formation of diffusion-quality crystals from trace amounts of material, thus bridging the gap between small material quantities and high crystal quality for SCXRD

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the crystallization of small amounts of chemical molecules, including salts, co-crystals, and solvates, providing high-quality crystals for structural analysis, overcoming the limitations of traditional methods by using a droplet approach with an organic medium and oil.

Implementation Method 1

A method involving the formation of a droplet with a chemical molecule dissolved in an organic medium and an oil, which slows down evaporation, allowing for the controlled concentration gradient and formation of high-quality crystals

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

allowing for the controlled concentration gradient and formation of high-quality crystals

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

the first liquid comprises the chemical molecule or a salt thereof dissolved in an organic medium

Methodology Applied
Scientific EffectDissolution: Solvation

Data Source

PatentUS11781239B2Crystallisation of chemical molecules
Publication Date: 2023.10.10 THE UNIVERSITY OF NEWCASTLE
  • US11781239B2 patent drawing
  • US11781239B2 patent drawing
  • US11781239B2 patent drawing

AI summary

This invention relates to a method of forming crystals of chemical molecules. The methods are effective even when only very small amounts of a compound are available and can be used to explore the experimental crystallisation space including screening for optimal crystallisation conditions such as for polymorphic phases, salts, solvates and co-crystals of chemical molecules and to provide single crystals for structural determination of unknown molecules by single crystal X-ray crystallography.