Droplet Discharging Apparatus Drive Waveform Segmentation

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Solution Overview

Problem

Conventional droplet discharging methods face challenges in performing high-frequency driving due to the length of the drive waveform, which limits the frequency of liquid droplet discharge from nozzles.

Innovation Solution

A droplet discharging apparatus that generates a first and second drive waveform, allowing for a predetermined number of instances of the first waveform and one instance of the second waveform, with a shortened drive waveform length to enable higher frequency operation by using a buffer period shorter than the conventional waveform length.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a drive waveform is input to perform fine-driving, then the driving precision is improved, but the length of the drive waveform is increased, which reduces the driving frequency

Engineering Contradiction:
Improvedriving precisionVSAvoiddriving frequency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The drive waveform is segmented into multiple independent pulse signals. Instead of using a single long waveform for fine-driving, the invention divides the fine-driving waveform into multiple shorter pulses that can be distributed across different drive cycles. This segmentation allows the system to achieve fine-driving precision while maintaining shorter individual waveform lengths, thereby enabling higher driving frequencies.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention applies periodic action by repeating the segmented pulse signals across multiple drive cycles. The fine-driving effect is accumulated through periodic application of these short pulses, achieving the desired precision without requiring a single long waveform. This periodic repetition enables the system to maintain high driving frequency while still achieving fine-driving precision.

Inventive Principle:
Principle #19Periodic action

2Stability of the object's composition

If the drive waveform length is increased to perform fine-driving, then the meniscus vibration control is improved, but the operation speed is reduced

Engineering Contradiction:
Improvemeniscus vibration controlVSAvoidoperation speed
Core Design Contradiction:
Stability of the object's compositionVSSpeed

Solution Approach 1:

The long fine-driving waveform is segmented into multiple short pulse signals. Each pulse individually contributes to meniscus vibration control, and their cumulative effect achieves the desired stability. This segmentation allows the system to maintain proper meniscus control while using shorter waveforms that enable faster operation speeds.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention maintains continuous useful action by distributing the fine-driving pulses across multiple consecutive drive cycles. Instead of using one long waveform, the system continuously applies short pulses that collectively achieve the same meniscus vibration control effect, thereby maintaining operational stability while increasing speed.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for higher frequency operation by shortening the drive waveform length, enabling efficient discharge of liquid droplets without compromising the quality of the discharge process.

Implementation Method 1

a drive signal that represents a drive waveform is transmitted to an actuator. When such a drive signal is applied to the actuator in this way, the actuator vibrates a pressure chamber, which changes the capacity in the pressure chamber

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

a method of vibrating a meniscus by performing so-called precursor minute vibration has been known, which vibrates an actuator to an extent such that liquid droplets are not discharged from the nozzles

Methodology Applied
Scientific EffectVibration: Vibration

Data Source

PatentUS11331914B2Droplet discharging apparatus and driving waveform control method
Publication Date: 2022.05.17 RICOH CO LTD
  • US11331914B2 patent drawing
  • US11331914B2 patent drawing
  • US11331914B2 patent drawing

AI summary

A droplet discharging apparatus that discharges liquid droplets from one or more nozzles based on drive waveforms, includes a memory and a processor configured to execute generating, as the drive waveforms, a first drive waveform, and a second drive waveform to change a drive voltage without discharging the liquid droplets; and controlling to output one set of drive waveforms including a predetermined number of instances of the first drive waveform and one instance of the second drive waveform.