Droplet Oscillation Device Automatic Amplitude Optimization

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Solution Overview

Problem

Existing droplet oscillation devices rely on manual adjustments of voltage frequency and electrode distance, which are operator-dependent and prone to variability, making it difficult to achieve optimal droplet amplitude consistently.

Innovation Solution

A droplet oscillation device equipped with an upper and lower electrode, a changing mechanism, a sensor, and a controller that automatically determines the optimal voltage frequency and distance for maximizing droplet amplitude by detecting the droplet's presence and oscillating it under various conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual adjustment of voltage frequency and electrode distance is used, then operator flexibility is maintained, but adjustment results vary depending on the operator

Engineering Contradiction:
Improveconsistency of droplet amplitudeVSAvoidautomatic optimization
Core Design Contradiction:
ReliabilityVSExtent of automation

Solution Approach 1:

The system uses a sensor to detect droplet oscillation amplitude and feeds this information back to the controller, which automatically adjusts voltage frequency and electrode distance to maximize amplitude. This closed-loop feedback mechanism eliminates operator variability while maintaining optimal droplet oscillation conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-optimization by automatically adjusting its own parameters (voltage frequency and electrode distance) based on sensor feedback regarding droplet oscillation amplitude. The device serves itself to achieve optimal conditions without requiring manual intervention, thereby ensuring consistent results across different operators.

Inventive Principle:
Principle #25Self-service

2Reliability

If electrode distance is increased to maximize droplet amplitude, then stirring effectiveness improves, but droplet detection becomes more difficult

Engineering Contradiction:
Improvedroplet oscillation amplitudeVSAvoiddroplet detection
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The sensor continuously monitors droplet position and oscillation amplitude, providing real-time feedback to the controller. This enables the system to maintain optimal electrode distance for maximum amplitude while ensuring the droplet remains within the sensor's detection range, resolving the contradiction between amplitude maximization and detection reliability.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enables consistent and automatic optimization of droplet amplitude, reducing operator variability and ensuring reliable oscillation conditions, even in the presence of factors like evaporation or changes in droplet volume.

Implementation Method 1

devices that oscillate a droplet on a substrate using Coulomb force by varying the voltage applied between electrodes and by varying the electric field between electrodes

Methodology Applied
Scientific EffectCoulomb force: Coulomb's Law

Implementation Method 2

The sensor is configured and arranged to detect a droplet formed above a surface of the substrate opposite to the upper electrode

Methodology Applied
Scientific EffectOptical detection: Reflection

Data Source

PatentUS9488751B2Droplet oscillation device and droplet oscillation method
Publication Date: 2016.11.08 SEIKO EPSON CORP
  • US9488751B2 patent drawing
  • US9488751B2 patent drawing
  • US9488751B2 patent drawing

AI summary

A droplet oscillation device includes upper and lower electrodes, a changing mechanism, a sensor and a controller. The lower electrode is configured to support a substrate thereon. The changing mechanism is configured to change a distance between the upper and lower electrodes. The sensor is configured to detect a droplet formed above a surface of the substrate opposite the upper electrode. The controller is configured to vary an applied voltage between the upper and lower electrodes to oscillate the droplet, and to determine whether the droplet is detected by the sensor. The controller is configured to respectively determine whether the droplet is detected under a plurality of conditions for which a frequency of the applied voltage or the distance are different, and to oscillate the droplet at the frequency and the distance of a condition for which the droplet is detected and for which the distance is greatest.