Dropped ceiling fan

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Solution Overview

Problem

Conventional ceiling fans are ineffective in directing air to focused locations within commercial or industrial settings with high ceilings and aisles, leading to inefficient heating and cooling due to their design that disperses air over a wide area rather than concentrating it.

Innovation Solution

The development of modular dropped ceiling fan housing units with a fluid impelling device and a grid system that directs air downward and outward, allowing for focused air circulation by drawing air from both below and above the ceiling, and optionally connecting to HVAC ductwork for enhanced airflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If conventional ceiling fans disperse air over a wide area, then air circulation coverage is improved, but air focus and localized heating/cooling efficiency deteriorates

Engineering Contradiction:
Improveair circulation coverage areaVSAvoidtemperature uniformity in localized area
Core Design Contradiction:
Area of stationary objectVSTemperature

Solution Approach 1:

The fan assembly is divided into multiple blade segments (first blade, second blade, third blade, fourth blade) arranged at different angles, each contributing to different aspects of airflow. This segmentation allows the fan to simultaneously achieve wide area coverage and focused air delivery by distributing the air-moving function across multiple oriented elements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The blades are designed with asymmetric orientations relative to the horizontal plane, with each blade having a unique angle (first angle, second angle, third angle, fourth angle). This asymmetric configuration creates a balanced yet focused airflow pattern that disperses air widely while maintaining a concentrated central column, resolving the contradiction between coverage area and temperature uniformity.

Inventive Principle:
Principle #4Asymmetry

2Speed

If conventional ceiling fans are used in commercial settings with high ceilings, then general air movement is achieved, but effective circulation in aisles and display areas deteriorates

Engineering Contradiction:
Improveair movement speedVSAvoideffectiveness in localized commercial areas
Core Design Contradiction:
SpeedVSEase of operation

Solution Approach 1:

The fan design incorporates blades oriented at various angles to the horizontal plane, adding vertical and diagonal airflow dimensions. This multi-dimensional approach allows the fan to effectively reach down into aisles and display areas from high ceiling installations, improving localized circulation effectiveness while maintaining overall air movement speed.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Temperature

If more air and energy are used to overcome temperature gradients, then room temperature uniformity is improved, but energy consumption increases

Engineering Contradiction:
Improveroom temperature uniformityVSAvoidenergy consumption for air circulation
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The fan operates at optimized speeds (e.g., 1725 RPM, 2875 RPM) with specifically angled blades to maximize airflow efficiency. By changing the operational parameters including blade angles and rotation speed, the system achieves effective temperature uniformity with reduced energy consumption compared to conventional fans operating at standard configurations.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modular dropped ceiling fan units efficiently circulate air to specific areas, reducing temperature gradients and energy consumption by directing a focused column of air, improving heating and cooling efficiency in commercial settings.

Implementation Method 1

a fluid impelling device and a grid system that directs air downward and outward

Methodology Applied
Scientific EffectFluid impelling: Fan

Data Source

PatentUS9719519B2Dropped ceiling fan
Publication Date: 2017.08.01 ENERLINC INC
  • US9719519B2 patent drawing
  • US9719519B2 patent drawing
  • US9719519B2 patent drawing

AI summary

Disclosed is a dropped ceiling fan that includes an elongated body with a fan inside the elongated body that move air downward in the elongated body with a plate positioned below the fan with a hole in the airflow of the fan, a peripheral intake that surrounds the plate and several inclined elements that direct air that is adjacent to the elongated body into the peripheral intake. The elongated body includes a hole in the top that, in combination with the peripheral intake, defines the intake for the fan, to take inlet air from either the room below or both the room below and the space above the dropped ceiling. Also disclosed is a mounting bracket to permit HVAC ducting to be coupled to the hole on top of the body to permit the fan to be used as a powered register with an HVAC system.