Drug Delivery Pressure Control for Leak-Safe Fluid Lines

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Solution Overview

Problem

Wearable medical devices face issues with fluid line integrity due to increased pressure from tissue resistance and absorption, leading to leaks and system failures, especially when delivering pharmaceutical compositions.

Innovation Solution

A method for pressure management in drug delivery devices that includes monitoring fluid line pressure, pausing delivery when thresholds are exceeded, and adjusting flow rates to manage pressure effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fluid delivery continues at a constant flow rate, then productivity is improved, but pressure builds up exceeding the threshold causing leaks and system failures

Engineering Contradiction:
Improvefluid delivery rateVSAvoidfluid path integrity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The pump flow rate is dynamically adjusted based on real-time pressure feedback. When pressure approaches the threshold, the flow rate is reduced or paused temporarily, then resumed at a lower rate, creating a dynamic delivery pattern that maintains productivity while preventing pressure-induced failures

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A pressure sensor continuously monitors fluid line pressure and feeds this information back to the control system. The controller uses this feedback to automatically adjust the pump operation, reducing flow when pressure rises and resuming when pressure decreases, thereby maintaining both productivity and reliability

Inventive Principle:
Principle #23Feedback

2Loss of time

If the pump delivers fluid continuously, then delivery time is reduced, but tissue resistance causes pressure buildup compromising system integrity

Engineering Contradiction:
Improvedelivery timeVSAvoidfluid line pressure
Core Design Contradiction:
Loss of timeVSStress or pressure

Solution Approach 1:

The fluid delivery is implemented as periodic pulses rather than continuous flow. The pump delivers fluid in controlled bursts with intervals between deliveries, allowing pressure to dissipate during pauses while still achieving complete medicament delivery within an acceptable total time frame

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The delivery process dynamically adapts to tissue resistance conditions by adjusting pulse frequency and duration in real-time, delivering faster when tissue resistance is low and using longer intervals when resistance is high, optimizing both delivery time and pressure management

Inventive Principle:
Principle #15Dynamics

3Productivity

If flow rate is increased to reduce delivery time, then productivity improves, but pressure exceeds threshold causing leaks and contamination

Engineering Contradiction:
Improvedelivery speedVSAvoidfluid leak and contamination
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The pressure sensor provides continuous feedback to the control system, enabling real-time detection of pressure approaching the threshold. The controller responds by reducing or pausing the pump flow rate before leaks can occur, preventing contamination while maintaining efficient delivery when conditions permit

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system proactively reduces flow rate when pressure approaches the threshold before actual leakage occurs. This preliminary action prevents the harmful effect of leaks and contamination while still delivering the medicament efficiently by resuming flow at appropriate times

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12623016B2Pressure management method for a drug delivery device
Publication Date: 2026.05.12 BECTON DICKINSON & CO
  • US12623016B2 patent drawing
  • US12623016B2 patent drawing
  • US12623016B2 patent drawing

AI summary

A method of pressure management for a drug delivery device including a pump, a fluid line, and a power source, includes: delivering fluid through the fluid line via the pump; determining a parameter indicative of pressure within the fluid line; determining whether the parameter indicative of pressure within the fluid line exceeds a pressure threshold level; pausing the delivery of fluid through the fluid line until a predetermined condition is satisfied; and resuming the delivery of the fluid through the fluid line after the predetermined condition is satisfied.