Drug Delivery Drive Mechanism With Accessory Torque Support

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing drug delivery devices, particularly pen-type injectors, face challenges in providing intuitive and low-force dose dispensing, with electronic devices offering high accuracy but potentially confusing operation and mechanical devices requiring significant user effort, and both types risking incorrect dose indication due to component failures.

Innovation Solution

A drive mechanism with an elongated housing, a piston rod, and an auxiliary drive that supports dose dispensing with reduced user force, featuring a dosing arrangement for setting and dispensing doses mechanically, with an accessory drive that provides additional torque during dispensing but remains inoperable during dose setting, ensuring mechanical feedback and control, and includes a dose indicating member for accurate dose visualization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If an electro-mechanical device is used to control dose setting and dispensing, then dosing accuracy is improved, but operation intuitiveness deteriorates and user acceptance decreases

Engineering Contradiction:
Improvedosing accuracyVSAvoidoperation intuitiveness
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent introduces a mechanical feedback mechanism as an intermediary between the electro-mechanical dosing system and the user. The dose setting member mechanically engages with the piston rod through a transmission mechanism, providing tactile feedback that mediates the interaction between electronic control and user perception, thereby restoring intuitiveness while maintaining electronic precision

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent implements mechanical feedback through the engagement between the dose setting member and piston rod. This feedback loop allows the user to physically sense the dosing state and piston position, providing intuitive information about the actual dose being administered while the electronic system maintains precise control

Inventive Principle:
Principle #23Feedback

2Ease of operation

If an all-mechanical device is used for dose dispensing, then operation intuitiveness is improved, but dispensing force requirement increases burdening physically impaired persons

Engineering Contradiction:
Improveoperation intuitivenessVSAvoiddispensing force
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The patent replaces the purely mechanical force transmission system with an electro-mechanical actuation system. The electronic motor-driven mechanism substitutes for manual force application, eliminating the need for users to exert large dispensing forces while preserving the intuitive mechanical interface for dose setting and indication

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If electronic components are used for dose indication, then dosing accuracy is improved, but reliability deteriorates due to potential component failure

Engineering Contradiction:
Improvedose indication accuracyVSAvoiddevice reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent implements a mechanical backup indication system that cushions against the risk of electronic failure. The mechanical dose indicator, engaged with the piston rod through the transmission mechanism, provides redundant dose verification independent of electronic components, ensuring reliable dose indication even if electronic systems fail

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentEP3485928B1Drive mechanism of a drug delivery device comprising an accessory drive
Publication Date: 2021.04.07 SANOFI AVENTIS DEUT GMBH
  • EP3485928B1 patent drawingFigure 1~2
  • EP3485928B1 patent drawingFigure 3~4
  • EP3485928B1 patent drawingFigure 5~6

AI summary

The present invention relates to a drive mechanism of a drug delivery device and to a respective drug delivery device for setting and dispensing of a dose of a medicament, the drive mechanism comprising: - an elongated housing (12) extending in an axial direction (1, 2), - a piston rod (22) to operably engage with a piston (20) of a cartridge (14) containing the medicament, - a dosing arrangement (31) manually and axially displaceable relative to the housing (12) for setting and dispensing of the dose, - an accessory drive (26) operably engaged with the piston rod (22) to support a manually operated dose dispensing displacement of the dosing arrangement (31).