Drug Delivery Drive Mechanism with Unidirectional Coupling

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Solution Overview

Problem

Existing drug delivery devices lack a versatile and efficient drive mechanism that allows for easy handling, refilling, and precise dosing of pharmaceutical compounds, particularly for peptides, proteins, and other high-molecular-weight substances like insulin and exendin-4 derivatives.

Innovation Solution

A drive mechanism comprising a body with a distal and proximal end, featuring a rotatable first output member and a movable second output member, coupled through a unidirectional rotational system with a removable part that enables precise dosing and easy refilling, utilizing a pinion and pawl mechanism for unidirectional rotation and a clutch for dose setting and delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a drive mechanism with rotatable and movable output members is used, then dosing precision and ease of operation are improved, but device complexity increases

Engineering Contradiction:
Improvedosing precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The drive mechanism is divided into separate functional components: a rotatable first output member for dose setting, a movable second output member for drug delivery, and a removable part for refilling. This segmentation allows each component to perform its specific function with high precision while keeping the overall structure manageable and modular.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If a removable part is provided for refilling, then ease of operation and adaptability are improved, but device complexity increases

Engineering Contradiction:
Improveease of refillingVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The removable part serves multiple functions: it acts as a protective cap when not in use, provides a interface for refilling the drug reservoir, and couples with the drive mechanism to enable dose setting and delivery. This multi-functionality improves ease of operation while minimizing the need for additional separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If unidirectional rotational coupling is implemented, then reliability and safety are improved, but device complexity increases

Engineering Contradiction:
Improvesafety against accidental overdoseVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A unidirectional coupling mechanism acts as an intermediary between the rotatable first output member and the movable second output member. This intermediary component allows rotation in only one direction, preventing accidental overdose while maintaining a relatively simple overall structure through its straightforward mechanical design.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates safe, easy, and precise administration of drugs like insulin and exendin-4 derivatives, allowing for repeated use and easy handling, ensuring correct dosing and preventing accidental overdose by restricting rotation in one direction.

Implementation Method 1

A part which is removable from and attachable to the body is provided so that the first output member is unidirectionally rotationally coupled with the drive feature when the part is attached to the body

Methodology Applied
Scientific EffectRatchet mechanism: Ratchet

Implementation Method 2

A drive feature, which may comprise input members, is provided to generate a rotation of the first output member

Methodology Applied
Scientific EffectClutch mechanism: Mechanical Fastener

Data Source

PatentUS9375534B2Drive mechanism for a drug delivery device
Publication Date: 2016.06.28 SANOFI AVENTIS DEUT GMBH
  • US9375534B2 patent drawing
  • US9375534B2 patent drawing
  • US9375534B2 patent drawing

AI summary

A first output member is rotatable around an axis relatively to the body. A second output member is movable relatively to the body along the axis. The first output member and the second output member are rotationally coupled. A drive feature is provided to generate a rotation of the first output member. A part which is removable from and attachable to the body is provided so that the first output member is unidirectionally rotationally coupled with the drive feature when the part is attached to the body.