Drug-Loaded Biodegradable Microbeads for Sustained Release

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Solution Overview

Problem

Current embolic agents for chemoembolization therapy lack preloaded drug capability and have suboptimal pharmacokinetic release profiles, leading to inefficient drug delivery and limited duration of action, particularly in treating hepatocellular carcinoma.

Innovation Solution

Development of drug-loaded microbead compositions comprising water-swellable polymer materials with therapeutic agents chemically bonded to carriers, allowing for sustained release of multiple therapeutic agents like sorafenib and doxorubicin over extended periods, embedded within biodegradable materials such as liposomes or ethosomes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If embolic agents are provided without preloaded drug, then the embolic agents can be prepared and stored easily, but the physician must order pharmacy to load drug into embolic agent well in advance of surgery (at least 24 hours before), resulting in loss of time and reduced productivity

Engineering Contradiction:
Improvepreparation ease of embolic agentVSAvoidtime required for drug loading
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-loading the embolic microbeads with therapeutic agents during the manufacturing process. The drug-loaded microbeads are prepared in advance, sterilized, and stored ready for use. This eliminates the need for pharmacy personnel to load drugs into embolic agents 24 hours before surgery, as the microbeads arrive at the procedure already loaded with the therapeutic agent.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent merges the embolic agent and therapeutic agent into a single integrated product. The microbeads are manufactured with the therapeutic agent already incorporated into or onto the microbead structure, combining the embolization function and drug delivery function into one unified product that requires no separate drug loading step.

Inventive Principle:
Principle #5Merging (Combining)

2Device complexity

If embolic agents use suboptimal pharmacokinetic release profile, then the agent structure can be simpler, but the drug release stops after only a few days (typically within 3 days), resulting in reduced duration of action

Engineering Contradiction:
Improvemicrobead structure complexityVSAvoidduration of drug release
Core Design Contradiction:
Device complexityVSDuration of action of moving object

Solution Approach 1:

The patent employs composite materials by combining biodegradable polymer matrices with therapeutic agents. The microbeads are made from biodegradable polymers such as poly(lactic-co-glycolic acid) (PLGA), polylactic acid (PLA), or polyglycolic acid (PGA), which provide controlled drug release through biodegradation. This composite structure enables sustained release over weeks to months while maintaining relatively simple microbead fabrication processes.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes porous microbead structures that allow controlled diffusion of therapeutic agents. The biodegradable polymer matrix is formulated to create a porous network that enables gradual drug release through diffusion and erosion mechanisms, extending the duration of action from days to weeks or months without requiring complex multi-layer structures.

Inventive Principle:
Principle #31Porous materials

3Reliability

If embolic agents are used for hepatocellular carcinoma treatment, then the treatment can address this high-mortality disease, but the current agents lack sustained delivery capability, resulting in insufficient treatment efficacy

Engineering Contradiction:
Improvetreatment effectiveness for HCCVSAvoidduration of drug delivery
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent implements continuity of useful action through sustained drug release from the microbeads. The biodegradable polymer matrix continuously releases the therapeutic agent over an extended period (weeks to months) after implantation in the hepatic artery. This continuous delivery ensures prolonged exposure of the hepatocellular carcinoma tumor to the therapeutic agent, improving treatment efficacy compared to conventional agents that release drug within 3 days.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The microbead compositions provide a continuous and sustained release of therapeutic agents for at least 7 days, reducing the need for preloading and improving treatment efficacy for conditions like hepatocellular carcinoma by ensuring prolonged drug delivery directly to the treatment site.

Implementation Method 1

microbeads comprising a water-swellable polymer material

Methodology Applied
Scientific EffectWater swelling: Absorption (physical)

Implementation Method 2

biodegradable drug-eluting particles

Methodology Applied
Scientific EffectBiodegradation: Decomposition (biological)

Implementation Method 3

biodegradable polymer materials

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 4

a complex comprising a carrier and a therapeutic agent chemically bonded to the carrier

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Data Source

PatentUS11590080B2Drug-loaded biodegradable microbead compositions including drug-containing vesicular agents
Publication Date: 2023.02.28 CR BARD INC
  • US11590080B2 patent drawing

AI summary

Drug-loaded microbead compositions include microbeads of a biodegradable material and vesicular agents located within or associated with the biodegradable material of the microbeads. The vesicular agents include a lipid bilayer and comprise liposomes or ethosomes. The drug-loaded microbeads include a first therapeutic agent associated with the vesicular agents, and a second therapeutic agent different from the first therapeutic agent. The vesicular agents include a lipid bilayer surrounding a vesicular core. The second therapeutic agent is contained within the microbeads or associated with the microbeads through ionic or non-covalent interaction and may or may not be associated with the vesicular agents. Drug-loaded biodegradable microbead compositions include microbeads of biodegradable material and a therapeutic agent.