Drug Mixing Device Inversion for Gravity-Driven Transfer

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Solution Overview

Problem

Current drug mixing devices require skilled manual dexterity and are prone to errors, hazards, and wastage, with incomplete mixing and potential foaming or agglutination affecting clinical effectiveness, especially for drugs like Remicade that require immediate preparation before administration.

Innovation Solution

A method involving a drug mixing device that establishes a fluid coupling with a drug administration device, inverting the assembly to facilitate gravitational flow of the mixed drug, using a Luer interface and exit transfer member to ensure complete transfer with minimal wastage, and incorporating a vent to relieve pressure, designed for ease of use and compatibility with conventional administration devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual drug mixing and transfer is performed using traditional methods, then the user can prepare the drug, but the process requires high skill level and is prone to user error

Engineering Contradiction:
Improveease of useVSAvoiduser error
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The device enables self-service operation where the system automatically performs the transfer function. The inverted configuration allows the mixed drug to flow automatically from the mixing chamber into the syringe without requiring skilled manual manipulation, making the device usable by practitioners with basic training.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The device is configured to be inverted during the transfer process. By inverting the assembly, gravity causes the mixed drug to flow automatically from the mixing chamber into the syringe, eliminating the need for complex manual transfer techniques and reducing user error.

Inventive Principle:
Principle #13The other way round (Inversion)

2Productivity

If rapid drug administration is performed, then the treatment time is reduced, but the mixing may be incomplete and clinical effectiveness is compromised

Engineering Contradiction:
Improveadministration speedVSAvoidmixing completeness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The device performs preliminary mixing action by vigorously agitating the drug components before transfer. The mixing chamber is designed to ensure complete mixing of the powdered drug with the diluent before the transfer process begins, so that even rapid administration delivers fully mixed medication.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Inversion of the device initiates automatic flow of the pre-mixed drug into the syringe. This eliminates the need for slow, careful manual transfer while maintaining complete mixing, as the mixing occurs before the inversion-triggered flow.

Inventive Principle:
Principle #13The other way round (Inversion)

3Loss of substance

If complete transfer of mixed drug is achieved, then wastage is minimized, but the transfer process becomes more complex

Engineering Contradiction:
Improvedrug wastageVSAvoidtransfer mechanism
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

Inverting the device simplifies the transfer mechanism by using gravity to drive the flow of mixed drug into the syringe. This straightforward mechanical action maximizes transfer efficiency and minimizes drug wastage without requiring complex pumps or valves.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The exit transfer member is designed to extend into the mixing chamber to maximize the amount of drug that can be transferred. By positioning the transfer member optimally, the device extracts nearly all of the mixed drug from the chamber, minimizing wastage.

Inventive Principle:
Principle #2Taking out (Extraction)

4Object-affected harmful factors

If pressure build-up is prevented during transfer, then safety is improved, but additional components are required

Engineering Contradiction:
Improvepressure hazardVSAvoidventing system
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

A vent is provided in the mixing chamber to allow air to escape during the transfer process. This intermediary component prevents pressure build-up that could cause hazardous injection forces, while adding minimal complexity to the overall device.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method ensures complete mixing and efficient transfer of the mixed drug with reduced user error, minimizing hazards and wastage, and is compatible with conventional drug administration devices, allowing for safe and quick administration without relying on skilled practitioners.

Implementation Method 1

inverting the assembly to position it in an inverted configuration such that the drug administration device is located below the drug mixing device; and causing a flow of the mixed drug from the drug mixing device to the drug administration device when the assembly is in the inverted configuration

Methodology Applied
Scientific EffectGravitation: Gravitation

Data Source

PatentEP3654914B1Drug mixing device
Publication Date: 2021.08.25 JANSSEN BIOTECH INC
  • EP3654914B1 patent drawingFigure 1
  • EP3654914B1 patent drawingFigure 2
  • EP3654914B1 patent drawingFigure 3

AI summary

A method of transferring a mixed drug from a drug mixing device in which drug has been mixed to a drug administration device id disclosed. The method comprises the steps of establishing a fluid coupling in an initial configuration between the drug mixing device and the drug administration device to create an assembly comprising the drug mixing device and drug administration device, wherein the drug administration device is located above the drug mixing device. The method includes the step of inverting the assembly to position it in an inverted configuration such that the drug administration device is located below the drug mixing device. The method includes the step of causing a flow of the mixed drug from the drug mixing device to the drug administration device when the assembly is in the inverted configuration. Also described is a drug mixing device comprising a container for holding a mixed drug and an exit transfer member fluidly connected to the container, the exit transfer member for transferring at least some of the mixed drug to a drug administration device. The exit transfer member is arranged such that fluid flow of the mixed drug between the drug mixing device and the drug administration device can occur only when the fluid transfer assembly is placed substantially in a specified orientation.