Lock Member and Waste Toner Shutter for Drum Cartridge Replacement

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Solution Overview

Problem

During the replacement of toner cartridges in image forming apparatuses, the drum cartridge and waste toner conveying pipe often become disconnected, leading to potential waste toner leakage from the connecting portion.

Innovation Solution

The image forming apparatus incorporates a lock member and a first waste toner shutter that move between lock and unlock positions, ensuring the drum cartridge remains secured to the drawer, preventing disconnection and leakage by maintaining the connection between the drum cartridge and waste toner conveying pipe during toner cartridge replacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the toner cartridge is replaced with respect to the drum cartridge mounted on the drawer, then the toner cartridge replacement is enabled, but the drum cartridge and waste toner conveying pipe become disconnected causing waste toner leakage

Engineering Contradiction:
Improvetoner cartridge replacementVSAvoidconnection between drum cartridge and waste toner conveying pipe
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The waste toner shutter is moved to the closed position before the drum cartridge is removed from the drawer. This preliminary action ensures that the waste toner receiving port is sealed prior to disconnection, preventing any potential leakage of waste toner when the drum cartridge is detached and reattached during replacement operations

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The waste toner shutter acts as an intermediary component between the waste toner receiving port and the drum cartridge. By controlling the opening and closing of this shutter, the system can isolate the waste toner pathway, allowing the drum cartridge to be replaced without compromising the sealing of the waste toner connection

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12061436B2Image forming apparatus
Publication Date: 2024.08.13 BROTHER KOGYO KK
  • US12061436B2 patent drawing
  • US12061436B2 patent drawing
  • US12061436B2 patent drawing

AI summary

An image forming apparatus includes a main body housing, a drawer, a drum cartridge, and a toner cartridge. The drawer includes a waste toner conveying pipe and a lock member. In a state where the toner cartridge is mounted on the drum cartridge, the drum cartridge is mounted on the drawer, the drawer is located at a drawn-out position, and the lock member is located at a lock position, the toner cartridge is detachable from the drum cartridge.