Drum Cartridge With Movable Electrical Contact Surface To Reduce Rubbing

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Solution Overview

Problem

The electrical contact surface of an IC chip on a drum cartridge experiences rubbing due to pressure during contact with the image-forming apparatus, leading to potential damage.

Innovation Solution

A drum cartridge design incorporating a resilient member, such as a coil spring, positioned between the electrical contact surface and the drum frame, which compresses to reduce the distance between them, minimizing pressure and preventing rubbing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the electrical contact surface is made to contact with the electrical contact to enable data communication, then the reliability of data transmission is improved, but rubbing occurs on the electrical contact surface due to pressure, leading to wear and potential damage

Engineering Contradiction:
Improvereliability of data transmissionVSAvoidrubbing and wear on electrical contact surface
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The holder is made movable relative to the drum frame, allowing the electrical contact surface to dynamically adjust its position. The resilient member enables the holder to move toward and away from the drum frame, creating a dynamic contact system that reduces static pressure and rubbing on the electrical contact surface while maintaining reliable electrical connection

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The resilient member acts as an intermediary between the holder and the drum frame. It transmits force while providing cushioning, allowing the electrical contact surface to maintain contact with the electrical contact without direct rigid pressure, thereby reducing rubbing and wear while ensuring reliable data transmission

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If a resilient member is introduced to reduce pressure on the electrical contact surface, then rubbing and wear are prevented, but the device complexity increases

Engineering Contradiction:
Improverubbing and wear on electrical contact surfaceVSAvoidstructural complexity of drum cartridge
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The resilient member is implemented as a coil spring, a flexible mechanical component that provides the necessary cushioning and force transmission. This flexible element reduces rubbing on the electrical contact surface while adding minimal structural complexity to the drum cartridge assembly

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resilient member effectively reduces pressure and prevents rubbing, ensuring reliable electrical contact while extending the lifespan of the IC chip and reducing wear.

Implementation Method 1

The resilient member is configured to expand and compress in a second direction crossing the electrical contact surface between a first state and a second state

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20250315008A1Drum cartridge including electrical contact surface movable relative to drum frame
Publication Date: 2025.10.09 BROTHER KOGYO KK
  • US20250315008A1 patent drawing
  • US20250315008A1 patent drawing
  • US20250315008A1 patent drawing

AI summary

A drum cartridge includes: a drum frame to which a developing cartridge is attachable; a photosensitive drum rotatable about an axis extending in a first direction; a memory having an electrical contact surface; and a resilient member positioned between the electrical contact surface and the drum frame. The resilient member is configured to expand and compress in a second direction crossing the electrical contact surface between a first state and a second state, the resilient member having a shorter length in the second state than in the first state. A distance between the drum frame and the electrical contact surface in the second direction when the resilient member is in the second state is smaller than a distance between the drum frame and the electrical contact surface in the second direction when the resilient member is in the first state.