Image Forming Apparatus Drum Identification Control

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Solution Overview

Problem

Electrophotographic image forming apparatuses often unnecessarily perform resister pitch measuring processing even when the cartridge has not been exchanged, leading to prolonged operating times and unnecessary toner consumption.

Innovation Solution

The apparatus includes a control unit that reads drum and toner identification information, determining if the cartridge has been exchanged by comparing stored and read data, and only performs resister pitch measuring processing if necessary, thereby skipping this step when the cartridge has not been replaced.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the image forming apparatus always executes resister pitch measuring processing when power is switched on or cover is closed, then measurement precision is ensured, but operating time is prolonged

Engineering Contradiction:
Improveprinting pitch measurementVSAvoidoperating time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs preliminary actions (storing drum identification information and cartridge state) in advance to determine whether resister pitch measuring processing is necessary, thereby avoiding unnecessary execution of the measurement process and reducing operating time while ensuring measurement precision when needed

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses feedback from drum identification information comparison and cartridge state detection to dynamically determine whether to execute resister pitch measuring processing, creating a closed-loop control that optimizes operating time based on actual conditions

Inventive Principle:
Principle #23Feedback

2Manufacturing precision

If the image forming apparatus executes resister pitch measuring processing every time, then manufacturing precision is maintained, but toner consumption increases

Engineering Contradiction:
Improveprinting pitch accuracyVSAvoidtoner consumption
Core Design Contradiction:
Manufacturing precisionVSLoss of substance

Solution Approach 1:

The system performs preliminary checks using stored drum identification information and cartridge state information to determine whether resister pitch measuring processing is necessary, thereby avoiding unnecessary toner consumption while maintaining printing pitch accuracy when required

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses feedback from identification information comparison to intelligently control toner usage in resister pitch measuring processing, ensuring manufacturing precision is maintained only when cartridge changes are detected

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11003131B2Image forming apparatus
Publication Date: 2021.05.11 BROTHER KOGYO KK
  • US11003131B2 patent drawing
  • US11003131B2 patent drawing
  • US11003131B2 patent drawing

AI summary

An image forming apparatus includes a frame, a drum cartridge mountable to the frame, and including a photosensitive drum and a drum memory in which drum identification information identifying the drum cartridge is stored, and a control unit including a main body memory in which the drum identification information is to be stored. The control unit reads out the drum identification information from the drum memory, determines whether the drum identification information read out from the drum memory coincides with the drum identification information stored in the main body memory, and enables to execute resister pitch measuring processing of measuring variations in printing pitch due to the photosensitive drum. In a case where it is determined that the drum identification information read out from drum memory coincides with the drum identification information stored in the main body memory, the control unit does not execute the resister pitch measuring processing.