Drum Induction Heating for Laundry Treatment with Coil Cooling

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Solution Overview

Problem

Existing laundry treatment apparatuses face inefficiencies and safety concerns with conventional heating methods, such as electric heaters and heat pumps, and lack effective solutions for improving washing and drying performance while preventing coil short circuits and deformation.

Innovation Solution

A laundry treatment apparatus utilizing an induction heating module with a coil mounted on the outer surface of a tub, which generates a magnetic field to heat the drum, enhancing efficiency and safety by improving coil density and stabilizing the induction module's coupling, thus ensuring even heating and preventing overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If an electric heater is used to heat wash water, then heating function is provided, but foreign substances accumulate on the heater leading to performance deterioration

Engineering Contradiction:
Improvewash water temperatureVSAvoidheater performance
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The heating function is extracted from the wash water environment and relocated to the drum structure. The drum itself becomes the heating element through embedded heating coils or induction heating plates, eliminating the need for separate electric heaters that are exposed to wash water and foreign substances.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The drum acts as an intermediary between the heating source and the laundry. Instead of directly heating wash water, the drum is heated first, and then heat is transferred to the laundry through contact and convection, achieving heating without contaminating the heating element.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If a heat pump system is used to heat air for drying, then heating efficiency is improved, but device structure becomes complicated and manufacturing cost increases

Engineering Contradiction:
Improveheating efficiencyVSAvoidsystem structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The complex heat pump system is extracted and replaced with a simplified heating approach. The drum incorporates direct heating elements (coils or induction plates) that heat air through convection, eliminating the need for evaporators, condensers, expansion valves, and compressors while maintaining effective drying performance.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The mechanical heat pump system is replaced with a more straightforward electrical heating system integrated into the drum. This substitution reduces mechanical complexity while achieving the same air heating function for laundry drying.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of energy

If induction heating is used to heat the drum, then heating efficiency is improved, but coil short circuit and deformation may occur

Engineering Contradiction:
Improveheating efficiencyVSAvoidcoil safety
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

Cooling channels are pre-designed and integrated into the drum structure around the heating coils or induction plates. These channels provide continuous cooling to prevent overheating, short circuits, and deformation before they occur, ensuring safe operation of the induction heating system.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

A cooling fluid circulating through embedded channels acts as an intermediary heat sink. It absorbs excess heat from the induction heating elements, preventing temperature buildup that could cause coil damage while allowing efficient heat transfer to the laundry.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Productivity

If conventional heating methods are used, then heating function is provided, but washing and drying efficiency remains insufficient

Engineering Contradiction:
Improvewashing and drying efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The washing and drying functions are merged with integrated heating capability in a single drum structure. The drum contains both heating elements and cooling channels, allowing sequential or simultaneous operation of washing, heating, and drying processes without transferring laundry between separate machines, thereby improving overall productivity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The induction heating system improves washing and drying efficiency, prevents coil short circuits and deformation, and stabilizes the induction module, leading to safer and more effective laundry treatment with reduced energy consumption and noise.

Implementation Method 1

an induction heating module with a coil mounted on the outer surface of a tub, which generates a magnetic field to heat the drum

Methodology Applied
Scientific EffectInduction heating: Induction Heating

Implementation Method 2

a cooling channel extending along the coil in the winding direction and configured to cool the coil

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS11060231B2Laundry treatment apparatus and method of controlling the same
Publication Date: 2021.07.13 LG ELECTRONICS INC
  • US11060231B2 patent drawing
  • US11060231B2 patent drawing
  • US11060231B2 patent drawing

AI summary

Disclosed is a laundry treatment apparatus configured to directly heat a drum containing laundry therein. The laundry treatment apparatus comprising: a cabinet forming an external appearance of the laundry treatment apparatus; a tub provided in the cabinet; a drum configured to rotate within the tub and to contain laundry therein, the drum being formed of a metallic material; an induction module provided at an outer surface of the tub and configured to heat the drum within the tub via induction by generating a magnetic field; and wherein the outer surface of the tub comprises at least one mounting portion that is configured to mount the induction module, with at least part of the at least one mounting portion being arranged radially closer to a rotational axis of the drum than a remaining portion of the outer surface of the tub.