Drum Unit Movable Coupling for Reliable Cartridge Drive Engagement

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Solution Overview

Problem

Existing electrophotographic image forming apparatuses face challenges in efficiently transmitting rotational driving force to photosensitive drums within process cartridges, particularly in ensuring reliable engagement and disengagement mechanisms for smooth operation and easy mounting/dismounting.

Innovation Solution

The design incorporates a coupling member with a movable member and a connecting member, featuring a shaft portion and an enlarged portion with a restricting mechanism to securely transmit and receive driving force, allowing the movable member to advance and retract relative to the photosensitive drum for effective force transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a coupling member is advanced and retracted in the rotation axis direction to engage with and disengage from the drive pin, then the mounting and dismounting of the cartridge becomes easier, but the reliability of driving force transmission may be compromised due to potential disengagement

Engineering Contradiction:
Improvemounting and dismounting operationVSAvoiddriving force transmission reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The coupling member is designed to be movable in the axial direction of the photosensitive drum, allowing it to dynamically change position between engaged and disengaged states. This dynamic capability enables easy mounting and dismounting while maintaining reliable driving force transmission when engaged, as the movable structure allows for proper alignment and secure connection during operation.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the coupling member is made movable relative to the photosensitive drum, then the engagement mechanism becomes more flexible, but the structural complexity increases

Engineering Contradiction:
Improveengagement mechanism flexibilityVSAvoidcoupling member structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The coupling member is segmented into distinct functional portions: a movable member that can move axially and a connecting member that transmits driving force. This segmentation allows the movable portion to provide flexibility for engagement while the connecting portion maintains structural simplicity for reliable force transmission, thereby reducing overall structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupling member is designed to perform multiple functions: it serves as both a movable engagement component and a driving force transmission element. The connecting member with its shaft portion and enlarged portion structure allows it to both guide the movable member and transmit rotational force, reducing the need for separate components and simplifying the overall structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12130582B2Drum unit, cartridge, process cartridge and electrophotographic image forming apparatus having a movable coupling member
Publication Date: 2024.10.29 CANON KK
  • US12130582B2 patent drawing
  • US12130582B2 patent drawing
  • US12130582B2 patent drawing

AI summary

To provide a process cartridge, a drum unit capable of receiving a driving force from the main assembly, and an image forming apparatus including the process cartridge. A cartridge is provided with a movable member having a driving force receiving portion. The movable member moves between an advanced position and a retracted position.