Drum Washer Vapor Generator for Low-Water Sterilizing Wash Cycles

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Solution Overview

Problem

Conventional drum type washing machines consume a large quantity of water and lack a sterilization function due to the absence of a device for forcibly circulating wash water and a sterilizer.

Innovation Solution

A drum type washing machine equipped with a vapor generator that automatically generates vapor using a water level detecting sensor, which is used to inject high-pressure vapor into the drum for circulating and sterilizing wash water, thereby reducing water consumption and enhancing washing efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If a device for forcibly circulating wash water is not installed, then the device complexity is reduced, but the water consumption increases and washing efficiency decreases

Engineering Contradiction:
Improvewater consumptionVSAvoiddevice complexity
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The system uses the drum's own rotation to generate centrifugal force that circulates wash water, eliminating the need for external circulation pumps. The wash water is naturally circulated through the laundry by the drum's motion, achieving self-service water circulation that reduces both device complexity and water consumption.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention introduces a vapor injection system that uses high-pressure vapor to enhance wash water circulation and penetration. The vapor is injected through nozzles to create high-pressure zones that force wash water to circulate through the laundry, improving washing efficiency without requiring mechanical circulation devices.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Adaptability or versatility

If a sterilizer is not installed, then the device complexity is reduced, but the sterilization function is lost

Engineering Contradiction:
Improvesterilization functionVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The vapor injection system serves multiple functions: it enhances wash water circulation, improves washing efficiency, and provides sterilization. By using high-pressure vapor injected through the drum, the system achieves sterilization without requiring a separate sterilizer device, thus adding versatility while maintaining simple device structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system utilizes phase transition of water from liquid to vapor form. The vapor generator converts water to high-pressure vapor, which is then injected into the drum. This phase transition enables the vapor to penetrate laundry effectively, providing both washing enhancement and sterilization functions through the same mechanism.

Inventive Principle:
Principle #36Phase transitions

3Productivity

If vapor is not used for circulating wash water, then the energy consumption is reduced, but the washing efficiency with small quantity of water cannot be achieved

Engineering Contradiction:
Improvewashing efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system employs phase transition of water to vapor form to achieve efficient washing with small water quantity. The vapor generator converts water to high-pressure vapor that is injected into the drum, where it penetrates laundry and enhances wash water circulation. This phase transition enables effective washing with reduced water and energy consumption compared to traditional mechanical circulation systems.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system efficiently washes laundry with a small quantity of water while providing sterilization capabilities, improving washing efficiency by using vapor to circulate and inject wash water with high pressure.

Implementation Method 1

a heater installed in the case for heating water stored in the case

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

a water level detecting means installed at the case for detecting a level of water stored in the case

Methodology Applied
Scientific EffectWater level detection:

Implementation Method 3

a vapor generator installed at one side of the cabinet for generating vapor

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS7591154B2Drum type washing machine and vapor generator thereof
Publication Date: 2009.09.22 LG ELECTRONICS INC
  • US7591154B2 patent drawing
  • US7591154B2 patent drawing
  • US7591154B2 patent drawing

AI summary

Disclosed are a drum type washing machine and a vapor generator thereof. The vapor generator of the drum type washing machine comprises: a case provided with a space portion for storing water therein, a water supplying portion for supplying water at one side thereof, and a vapor exhaustion portion for exhausting vapor at another side thereof; a water level detecting means installed at the case for detecting a level of water stored in the case; and a heater installed in the case for heating water stored in the case.