Dry Battery Electrode Coating to Suppress Side Reactions

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Solution Overview

Problem

Existing rechargeable lithium batteries face issues with side reactions and irreversible capacity loss due to the use of binders with low lowest unoccupied molecular orbital (LUMO) levels, leading to degraded binding properties and reduced battery efficiency and lifespan.

Innovation Solution

Incorporating a catecholamine-based compound-containing layer on the surface of the active material and binder in a dry electrode film, which acts as a protective layer to suppress side reactions and mitigate irreversible capacity loss, using compounds like dopamine or polydopamine with a thickness of 0.1 to 20 nm.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a binder with low LUMO level is used in the dry electrode film, then the binding properties are improved, but side reactions occur and irreversible capacity loss increases

Engineering Contradiction:
Improvebinding propertiesVSAvoidbattery efficiency and lifespan
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent introduces a catecholamine-based compound layer as an intermediary substance between the binder and the electrolyte. This intermediate layer has high LUMO level characteristics that prevent direct contact between the low LUMO level binder and the electrolyte, thereby suppressing side reactions while maintaining the binding properties provided by the original binder.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies a thin film coating of catecholamine-based compounds (0.1 to 20 nm thickness) on the binder surface. This flexible thin film acts as a protective shell that maintains the structural integrity and binding function of the binder while providing a barrier against harmful electrochemical reactions with the electrolyte.

Inventive Principle:
Principle #30Flexible shells and thin films

2Duration of action of stationary object

If a protective layer is added to suppress side reactions, then battery service life is improved, but device complexity increases

Engineering Contradiction:
Improvebattery service lifeVSAvoidelectrode structure complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The patent modifies the surface properties of the binder by changing the chemical composition parameter - specifically by coating with catecholamine-based compounds that have high LUMO levels. This parameter change transforms the binder surface from being electrochemically active (prone to side reactions) to electrochemically stable, thereby extending battery service life without fundamentally changing the electrode structure.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The catecholamine-based compound-containing layer enhances the initial efficiency and service life of the battery by reducing side reactions and maintaining binding properties, thereby improving the overall performance of the electrode.

Implementation Method 1

Incorporating a catecholamine-based compound-containing layer on the surface of the active material and binder in a dry electrode film

Methodology Applied
Scientific EffectSurface coating/Deposition: Deposition (physical)

Implementation Method 2

the catecholamine-based compound-containing layer may be present on a surface of the active material and a surface of the first binder

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20250329717A1Electrode for rechargeable lithium battery and rechargeable lithium battery including the same
Publication Date: 2025.10.23 SAMSUNG SDI CO LTD
  • US20250329717A1 patent drawing
  • US20250329717A1 patent drawing
  • US20250329717A1 patent drawing

AI summary

The present disclosure provides an electrode for a rechargeable lithium battery and a rechargeable lithium battery including the electrode. The electrode includes an electrode active material layer, wherein the electrode active material layer is a dry electrode film including an active material having a catecholamine-based compound-containing layer and a first binder having a catecholamine-based compound-containing layer.