Dry Hydrogen Production Reactor Using Supercritical Fluids

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Solution Overview

Problem

Current methods for hydrogen production from biomass are inefficient and environmentally harmful, particularly when using water or vapor, and there is a need for more effective and clean technologies to utilize food waste as an energy resource.

Innovation Solution

A dry hydrogen production device and method that uses a reactor heated from 100 to 800°C without water or vapor, with a supply of alkali hydroxide and biomass, and employs carrier gases for fluidization and separation of hydrogen and carbonate products.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional water-based hydrogen production methods are used, then hydrogen can be produced from biomass, but high energy consumption and harmful by-products are generated

Engineering Contradiction:
Improvehydrogen production efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent changes the fundamental parameter of the reaction medium from water-based to dry/supercritical fluid-based conditions. By operating in a dry environment with supercritical fluids (above critical temperature and pressure), the process eliminates the need for water vapor supply and condensation systems, thereby reducing energy consumption while maintaining high hydrogen production efficiency from biomass conversion

Inventive Principle:
Principle #35Parameter changes

2Productivity

If water or vapor is supplied to the reactor, then hydrogen production reactions can proceed, but harmful by-products and environmental pollution increase

Engineering Contradiction:
Improvehydrogen production rateVSAvoidharmful by-products
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent employs a dry, inert supercritical fluid environment instead of water or vapor. This inert atmosphere prevents the formation of harmful by-products associated with water-based reactions, such as tar formation and unwanted chemical reactions, while still enabling efficient hydrogen production from biomass through controlled thermal conversion processes

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Ease of manufacture

If biomass is incinerated or landfilled, then waste disposal is achieved, but environmental pollution and resource waste occur

Engineering Contradiction:
Improvewaste disposal simplicityVSAvoidenvironmental pollution
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful waste biomass into a beneficial resource by using supercritical fluid processing to transform it into hydrogen fuel and valuable chemical products. Instead of simply disposing of biomass through incineration or landfilling, the process captures and utilizes the chemical energy stored in biomass, converting what would be pollution into clean energy and useful materials

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient and clean hydrogen production from dried biomass with low energy consumption and minimal harmful by-products, addressing environmental concerns associated with incineration or landfill disposal of food waste.

Implementation Method 1

a heating means configured to heat the reactor from 100 to 800° C.

Methodology Applied
Scientific EffectThermal decomposition: Pyrolysis

Implementation Method 2

supplying carrier gas to fluidize a hydroxide and biomass mixture in the reactor

Methodology Applied
Scientific EffectFluidization: Fluidisation

Implementation Method 3

a solid-gas separator connected to the gas phase reaction product outflow line

Methodology Applied
Scientific EffectGravitational separation: Gravitation

Data Source

PatentUS20250115475A1Dry hydrogen production device and method
Publication Date: 2025.04.10 GAS CO
  • US20250115475A1 patent drawing
  • US20250115475A1 patent drawing
  • US20250115475A1 patent drawing

AI summary

A dry hydrogen production device includes: a reactor to which water or vapor is not supplied; heating means configured to heat the reactor to 200 to 800° C.; a supply line for hydroxide of at least one of alkali and alkali earth connected to the reactor; a biomass supply line connected to the reactor; at least one carrier gas supply line connected to the reactor; a gas phase reaction product outflow line connected to the reactor, a solid-gas separator connected to the gas phase reaction product outflow line; and a gas separator connected to the solid-gas separator.