Dry Ice Cryogenic Chamber for Sample Integrity During Manipulation

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Solution Overview

Problem

Conventional ultra-low temperature storage systems face challenges in maintaining stable temperatures during sample manipulation and transport, as they often require samples to be exposed to warmer conditions for extended periods, leading to potential degradation and loss of integrity.

Innovation Solution

A cryogenic processing system featuring a container with a gas-permeable dry ice retainer that maintains a low temperature zone by allowing CO2 gas from sublimating dry ice to circulate, keeping samples at temperatures below -50°C for extended periods while allowing continuous access and manipulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If samples are stored in conventional ultra-low temperature storage systems, then sample integrity is maintained, but samples must be exposed to warmer conditions for extended periods during manipulation and transport

Engineering Contradiction:
Improvesample integrityVSAvoidexposure time to warmer conditions
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The invention changes the temperature parameter from conventional ultra-low storage (typically -80°C) to cryogenic temperatures (below -130°C, specifically mentioning liquid nitrogen temperature of -196°C). This parameter change extends the stable storage temperature range, allowing samples to remain at ultra-low temperatures during manipulation and transport without degradation, thereby reducing exposure time to harmful warmer conditions while maintaining sample integrity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system performs preliminary cooling of samples to cryogenic temperatures before manipulation and transport. By pre-cooling samples to below -130°C, the system ensures that samples remain in a stable, non-degrading state throughout the manipulation process, eliminating the need for rapid transfer between temperature zones and reducing overall exposure time to warmer conditions.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If samples are stored at temperatures above -130°C, then storage is more accessible and easier to manipulate, but molecular activity continues and sample degradation occurs

Engineering Contradiction:
Improveaccessibility and manipulationVSAvoidsample integrity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The invention implements a two-stage temperature parameter system: cryogenic storage at below -130°C (specifically -196°C liquid nitrogen temperature) for long-term stability, and a controlled transition zone for manipulation. This parameter change ensures that during manipulation, samples remain in the below -130°C range, preventing molecular activity and degradation, while still allowing operational access through the designed chamber and port systems.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention introduces an intermediary cryogenic chamber system that mediates between the cold storage environment and the warmer external environment. This intermediary chamber maintains cryogenic temperatures during sample manipulation, acting as a buffer that allows ease of operation while preventing sample degradation by maintaining the critical below -130°C temperature threshold.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If conventional freezer systems are used, then samples can be accessed during normal operations, but temperature spikes and fluctuations occur during door opening and power failures

Engineering Contradiction:
Improveaccess during normal operationsVSAvoidtemperature stability
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The invention segments the storage system into distinct thermal zones: a primary cryogenic storage chamber maintained at below -130°C, and a secondary manipulation chamber that can be accessed independently. This segmentation allows door opening and manipulation activities in the secondary chamber without causing temperature spikes in the primary storage chamber, thereby maintaining temperature stability while enabling normal operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements beforehand cushioning by pre-cooling the manipulation chamber to cryogenic temperatures before sample transfer operations. This pre-cooling creates a thermal buffer that cushions against temperature spikes during door opening and manipulation, ensuring that the primary storage chamber maintains its stable below -130°C temperature even during operational disturbances.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively maintains samples at ultra-low temperatures, preventing degradation and ensuring sample integrity during handling and transport by creating a stable low temperature zone that can be accessed without additional cooling, thus addressing the issue of temperature fluctuations.

Implementation Method 1

at least one gas permeable dry-ice retainer vertically disposed within the chamber... following an equilibration period, filling the dry ice retention space(s) with dry ice results in a chamber temperature below -50°C

Methodology Applied
Scientific EffectSublimation: Sublimation

Implementation Method 2

a container comprising an insulated chamber

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS11229913B2Cryogenic systems
Publication Date: 2022.01.25 BIOLIFE SOLUTIONS INC
  • US11229913B2 patent drawing
  • US11229913B2 patent drawing
  • US11229913B2 patent drawing

AI summary

Cryogenic devices are provided in which solid carbon dioxide (dry ice) is used to maintain a temperature zone in which samples can be manipulated under conditions in which the sample is maintained at a temperature below −50° C.