Dry Powder Delivery Device with Breath-Triggered Gas Release

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Solution Overview

Problem

Current dry powder delivery devices lack efficient control over the release of medicaments to the lungs or upper respiratory system, often requiring precise breathing patterns and may not effectively deliver therapeutically effective amounts of powder, especially for patients with respiratory issues or those who cannot follow breathing instructions.

Innovation Solution

A dry powder delivery apparatus that uses a gas source to release a therapeutically effective amount of medicament powder, controlled by a sensor that monitors breathing patterns and provides feedback to optimize inspiratory effort, allowing for adjustable release schedules based on breath and time considerations, and includes a staging chamber for bursts of gas to ensure proper delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a dry powder delivery device requires precise breathing patterns from patients, then the device can achieve controlled powder release, but the device becomes difficult to operate for patients with respiratory issues or those who cannot follow breathing instructions

Engineering Contradiction:
Improvecontrolled powder releaseVSAvoidbreathing pattern requirement
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The device automatically detects the patient's breathing pattern using a flow sensor and triggers powder release based on the detected inspiratory flow, eliminating the need for the patient to consciously control or coordinate their breathing with device operation. The system serves itself by using the patient's natural breathing as the trigger mechanism.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the mechanical coordination requirement (patient manually synchronizing breath with device activation) with an automated sensing and control system that detects breath flow and electronically triggers powder release, substituting mechanical patient effort with electronic automation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If a dry powder delivery device releases all powder at once, then the device simplifies the release mechanism, but the device cannot ensure therapeutically effective amounts reach the lungs for patients with poor inspiratory effort

Engineering Contradiction:
Improverelease mechanismVSAvoidtherapeutic effectiveness
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The device dynamically adjusts the powder release amount based on the detected breathing pattern and inspiratory flow characteristics. The controller modulates the release mechanism to deliver appropriate doses that adapt to the patient's actual inhalation capacity, transforming a static all-or-nothing release into a dynamic, responsive delivery system.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The flow sensor provides real-time feedback on the patient's inspiratory flow, which the controller uses to determine the optimal moment and amount of powder release. This feedback loop ensures that powder is released only when the patient is actively inhaling, maximizing the likelihood that the full therapeutic dose reaches the lungs.

Inventive Principle:
Principle #23Feedback

3Use of energy by moving object

If a dry powder delivery device uses patient's own inspiratory effort to transport powder, then the device reduces energy consumption, but the device cannot guarantee sufficient powder delivery to patients with respiratory insufficiency

Engineering Contradiction:
Improveenergy consumptionVSAvoidpowder delivery assurance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The device performs preliminary action by releasing powder into the inhalation passageway just before or at the onset of the patient's inspiratory flow. This timing ensures that the powder is already positioned and ready to be carried by the patient's inspiratory effort, maximizing delivery efficiency without requiring additional energy input from the device.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The device utilizes the patient's own respiratory pressure differential (negative pressure during inspiration) as the driving force to transport powder through the inhalation passageway and into the lungs. The system is designed to harness this natural pneumatic force, requiring no active pumping or pressurization mechanism.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus ensures efficient and controlled delivery of dry powder medicaments to the lungs or upper respiratory system, improving treatment efficacy by adjusting release according to individual breathing patterns and providing feedback for optimal inhalation, thereby enhancing therapeutic outcomes for diverse patient groups.

Implementation Method 1

a source of a gas; a staging chamber configured to allow one or more bursts of the gas through or adjacent the powder, thereby releasing a therapeutically effective amount of the powder suspended in the gas

Methodology Applied
Scientific EffectGas flow suspension: Fluidisation

Implementation Method 2

a sensor configured to sense a breathing pattern of the inspiratory breathing

Methodology Applied
Scientific EffectFlow sensing:

Data Source

PatentEP2515977B1Dry powder delivery device
Publication Date: 2018.03.07 INSPIRO MEDICAL
  • EP2515977B1 patent drawingFigure 1A
  • EP2515977B1 patent drawingFigure 1B
  • EP2515977B1 patent drawingFigure 2A

AI summary

A method of flowing a medicament containing powder using gas, including, providing a volume of a gas according to one or more release conditions; directing flow of said gas through or adjacent a powder including a medicament; and releasing a therapeutically effective amount of said powder using said gas. Optionally, the releasing comprises releasing according to breath considerations. Optionally or alternatively, the releasing comprises releasing according to time considerations. In an exemplary embodiment of the invention, the powder is held in a capsule that has apertures formed therein.