Dry Powder Inhaler Dose Control for Fluticasone and Salmeterol

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Solution Overview

Problem

Combination products like fluticasone and salmeterol inhalers face challenges in controlling the dose of individual active ingredients, particularly concerning the narrower therapeutic window and cardiac side effects of β2-agonists, while also aiming to reduce systemic exposure of inhaled corticosteroids.

Innovation Solution

A dry powder inhaler design that includes a combination of fluticasone propionate, salmeterol xinafoate, and a lactose carrier, with a deagglomerator to ensure proper particle size for lung deposition, delivering a controlled dose of fluticasone propionate less than 100 μg per actuation, and providing a baseline-adjusted FEV1 increase of more than 150 mL within 30 minutes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If combination products (fluticasone and salmeterol) are used to treat asthma and COPD, then therapeutic efficacy is improved, but control over the dose of individual active ingredients is reduced

Engineering Contradiction:
Improvetherapeutic efficacyVSAvoiddose control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The invention uses separate dose adjustment mechanisms for fluticasone and salmeterol within the combination inhaler, allowing independent control of each active ingredient's dose while maintaining their synergistic therapeutic effect

Inventive Principle:
Principle #1Segmentation

2Reliability

If higher doses of β2-agonist (salmeterol) are used to improve lung function, then FEV1 is improved, but cardiac side effects increase

Engineering Contradiction:
Improvelung functionVSAvoidcardiac side effects
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The inhaler provides dynamic dose adjustment capability for salmeterol, allowing patients to optimize their dose to achieve adequate lung function (FEV1 improvement) while minimizing exposure that could cause cardiac side effects

Inventive Principle:
Principle #15Dynamics

3Reliability

If higher doses of inhaled corticosteroid (fluticasone) are used to reduce inflammation, then therapeutic effect is improved, but systemic exposure increases

Engineering Contradiction:
Improveanti-inflammatory effectVSAvoidsystemic exposure
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The inhaler enables dynamic adjustment of fluticasone dose, allowing patients to receive the minimum effective dose required for anti-inflammatory effect while reducing unnecessary systemic exposure that could lead to adverse effects

Inventive Principle:
Principle #15Dynamics

4Ease of operation

If fixed-dose combination products are used to simplify treatment, then patient convenience is improved, but flexibility in dose adjustment is reduced

Engineering Contradiction:
Improvepatient convenienceVSAvoiddose adjustment flexibility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The inhaler divides the dose adjustment function into separate controllable components for fluticasone and salmeterol, maintaining the convenience of a single device while providing flexible independent adjustment of each medication's dose

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9415008B2Dry powder inhaler
Publication Date: 2016.08.16 TEVA BRANDED PHARMACEUTICAL PRODUCTS R&D INC
  • US9415008B2 patent drawing
  • US9415008B2 patent drawing
  • US9415008B2 patent drawing

AI summary

This invention provides a dry powder inhaler comprising: a dry powder medicament comprising fluticasone propionate, salmeterol xinafoate and a lactose carrier; wherein, the delivered dose of fluticasone propionate per actuation is less than 100 μg; and wherein the dose provides a baseline-adjusted FEV1 in a patient of more than 150 mL within 30 minutes of receiving the dose. A method of treating a patient includes administering to a patient a dry powder medicament having fluticasone propionate, salmeterol xinafoate and a lactose carrier; wherein, the delivered dose of fluticasone propionate per actuation is less than 100 μg; and wherein the dose provides a baseline-adjusted FEV1 in a patient of more than 150 mL within 30 minutes of receiving the dose.