Dry Powder Vaccine Formulation for Room Temperature Stability

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Solution Overview

Problem

Current vaccine formulations, particularly for influenza, face challenges in stability, storage requirements, and delivery methods, as they are often unstable at room temperature and require refrigeration, and existing delivery methods may not effectively induce both mucosal and systemic immune responses.

Innovation Solution

A composition comprising an antigen, a first saccharide, a second saccharide, and microcrystalline cellulose, with specific weight and molar ratios, freeze-dried with annealing, to create a dry powder vaccine that is stable at room temperature and can induce both mucosal and systemic immune responses when administered intranasally.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If liquid vaccine formulations are used, then immune response induction is effective, but storage stability at room temperature deteriorates

Engineering Contradiction:
Improvestorage stabilityVSAvoidantigen stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent changes the physical state parameter of the vaccine formulation from liquid to dry powder form through freeze-drying. This parameter change enables the vaccine to be stored at room temperature without degradation while maintaining antigenic potency and immune response induction capability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes freeze-drying technology to transition the liquid vaccine formulation into a solid dry powder state. This phase transition removes water from the formulation, preventing microbial growth and chemical degradation, thereby improving storage stability while preserving biological activity.

Inventive Principle:
Principle #36Phase transitions

2Reliability

If refrigeration is required for storage, then vaccine stability is maintained, but storage and distribution complexity increases

Engineering Contradiction:
Improvevaccine stabilityVSAvoidstorage system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the storage temperature parameter from requiring refrigeration (2-8°C) to compatible with room temperature storage. This parameter change eliminates the need for complex refrigeration systems while maintaining vaccine stability through the dry powder formulation.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If traditional delivery methods are used, then system simplicity is maintained, but induction of both mucosal and systemic immune responses deteriorates

Engineering Contradiction:
Improvedelivery simplicityVSAvoidimmune response induction
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent uses intranasal delivery as an intermediary route that simultaneously activates both mucosal and systemic immune responses. The nasal mucosa serves as a gateway that allows the vaccine to induce local immunity while also triggering systemic immune activation, achieving dual immune response without complex delivery systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dry powder vaccine formulation is stable at room temperature, maintains antigenic potency, and effectively stimulates mucosal and systemic immune responses, including the production of IgG and sIgA antibodies, offering improved delivery and storage advantages over traditional liquid vaccines.

Implementation Method 1

freeze-drying a liquid with annealing

Methodology Applied
Scientific EffectFreeze-drying: Freeze Drying

Implementation Method 2

drying comprises a first drying and a second drying

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

freeze-drying a liquid with annealing

Methodology Applied
Scientific EffectAnnealing: Annealing

Implementation Method 4

the annealing is conducted at a temperature of from about −20° C. to about −28° C.

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS11311615B2Vaccine compositions
Publication Date: 2022.04.26 SHIN NIPPON BIOMEDICAL LAB
  • US11311615B2 patent drawing
  • US11311615B2 patent drawing
  • US11311615B2 patent drawing

AI summary

Provided herein are vaccine compositions for example in a dry powder form for intranasal delivery, and their preparation methods. Also provided are methods of using vaccine compositions, for example in stimulating mucosal or systemic immune responses by delivering the vaccine compositions intranasally.