Extended-Coverage Dry Pendent Sprinkler With Annular Flow

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Solution Overview

Problem

Conventional dry sprinklers used in freezing environments are heavy, expensive, and have limited coverage due to their design, which restricts flow rates and requires larger, heavier construction, leading to delayed operation and increased installation difficulty.

Innovation Solution

A dry sprinkler design featuring a translating member that allows fluid to flow around it within the casing tube, rather than through an inner tube, supporting an inlet seal assembly and translating between positions to release the seal upon actuation, enabling higher flow rates and extended coverage areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional dry sprinklers use an inner tube design with small gap between inner tube and outer casing, then the sprinkler structure is compact, but the flow rate is limited and the sprinkler becomes heavy

Engineering Contradiction:
Improveflow rateVSAvoidsprinkler weight
Core Design Contradiction:
ProductivityVSWeight of moving object

Solution Approach 1:

The invention removes the inner tube component from the sprinkler design, extracting the flow restriction problem. By eliminating the inner tube that limited flow through a small gap, water can flow directly through the enlarged inlet orifice and the space between the outer casing and the translating member, achieving higher flow rates without the weight penalty of a complex inner tube structure

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the inlet orifice diameter parameter to be larger (at least 1 inch) compared to conventional designs. This parameter change allows increased flow rate while the translating member design ensures the sprinkler can still withstand supply pressures by providing adequate support area for the inlet seal assembly

Inventive Principle:
Principle #35Parameter changes

2Productivity

If conventional dry sprinklers increase inlet size to accommodate large flow rates, then flow rate increases, but the sprinkler requires heavier construction to withstand pressure

Engineering Contradiction:
Improveflow rateVSAvoidpressure withstanding capability
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The invention uses a translating member that dynamically moves between positions to provide pressure support. In the normal state, the translating member supports the inlet seal assembly to withstand supply pressure. Upon actuation, the translating member translates away, allowing flow while maintaining pressure integrity through the seal assembly's contact with the translating member

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The translating member acts as an intermediary between the enlarged inlet orifice and the pressure containment system. It provides the necessary support area for the inlet seal assembly to withstand pressure, while allowing the inlet itself to be enlarged for higher flow rates. The translating member mediates between the conflicting requirements of large inlet size and pressure withstanding capability

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If conventional dry sprinklers use larger inlet fittings to increase flow rate, then flow rate increases, but installation becomes more difficult and costly

Engineering Contradiction:
Improveflow rateVSAvoidinstallation ease
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The invention optimizes the inlet orifice diameter to at least 1 inch, which provides high flow rates while using standard, readily available fitting sizes. This parameter choice balances flow requirements with ease of installation, avoiding the need for custom or oversized fittings that would increase installation difficulty and cost

Inventive Principle:
Principle #35Parameter changes

4Area of stationary object

If conventional dry sprinklers are designed for extended coverage area, then coverage increases, but the sprinkler weight and complexity increase

Engineering Contradiction:
Improvecoverage areaVSAvoidsprinkler weight
Core Design Contradiction:
Area of stationary objectVSWeight of moving object

Solution Approach 1:

The invention removes the inner tube that limited flow capacity, enabling the sprinkler to achieve higher flow rates needed for extended coverage areas. By extracting this flow-limiting component, the sprinkler can cover larger areas without requiring proportionally heavier construction, as the simplified design reduces weight while the enlarged inlet maintains high flow capability

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new design achieves higher K-factors, reduced weight, and increased coverage area, allowing for more efficient and cost-effective installation with fewer sprinklers needed per area, while maintaining reliable operation in freezing conditions.

Implementation Method 1

the translating member is configured to axially translate from a first position, in which the translating member is supported by the outlet seat assembly and retains the inlet seal assembly in a sealed state, to a second position, in which the translating member is not supported by the outlet seat assembly and releases the inlet seal assembly

Methodology Applied
Scientific EffectAxial translation: Displacement

Implementation Method 2

fluid, such as water, flows around the translating member and between the translating member and a casing tube, utilizing a cross-sectional area of the casing tube

Methodology Applied
Scientific EffectFluid flow through annular space:

Implementation Method 3

the operating element responds to a high-temperature condition sufficient to fracture the temperature-sensitive element 10, releasing the temperature-sensitive element 10 from the sprinkler

Methodology Applied
Scientific EffectThermal fracture: Fracture Mechanics

Implementation Method 4

a sealing washer 5, positioned in a seat in the inlet fitting 3, for creating a seal between the dry sprinkler and the supply conduit when the dry sprinkler is in an unactuated state

Methodology Applied
Scientific EffectSealing:

Data Source

PatentUS12409354B2Arrangement of extended coverage dry pendent storage sprinklers for a storage freezer
Publication Date: 2025.09.09 RELIABLE AUTOMATIC SPRINKLER CO INC
  • US12409354B2 patent drawing
  • US12409354B2 patent drawing
  • US12409354B2 patent drawing

AI summary

A dry sprinkler has a casing tube having an inlet orifice and an outlet orifice. When the sprinkler is in a non-actuated state, an inlet seal assembly operatively seals the inlet orifice and an outlet seat assembly operatively seals the outlet orifice. A translating member extends through the casing tube between an inlet and an outlet. The translating member axially translates from a first position, in which the translating member retains the inlet seal assembly in a sealed state, to a second position, in which the translating member releases the inlet seal assembly, toward the outlet when the outlet seat assembly is released. The sprinkler has a nominal K-factor greater than 17 gpm/(psi)1/2. A difference between a cross-sectional area of the casing tube and a cross-sectional area bounded by an outer perimeter of the translating member is more than 30% of the cross-sectional area of the casing tube.