Dryer appliance with adaptive cycle parameters

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Solution Overview

Problem

Conventional dryer appliances often over or under dry loads due to variations in installation conditions and user preferences, leading to damage or excess moisture, as sensor-based operations are based on assumed conditions and fail to adapt to individual user needs.

Innovation Solution

A dryer appliance that detects user interactions during a first cycle, infers unsatisfactory drying performance, and adjusts cycle parameters to a second set based on these interactions, using a controller to modify heating and timing settings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If sensor-based operations are used with standardized cycle parameters, then the dryer can operate automatically, but the drying performance becomes unsatisfactory across variations in installation conditions and user preferences

Engineering Contradiction:
Improveautomatic operationVSAvoiddrying performance across conditions
Core Design Contradiction:
Extent of automationVSAdaptability or versatility

Solution Approach 1:

The system introduces feedback by detecting user interactions (such as door opening/closing patterns, cycle selection changes, or manual interruptions) during and after the drying cycle. This feedback is used to infer whether the drying performance was satisfactory and to automatically adjust cycle parameters for subsequent loads, enabling the system to adapt to user preferences and installation conditions while maintaining automatic operation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system makes cycle parameters dynamic by allowing them to change based on detected user interactions. Instead of using fixed standardized parameters, the system adjusts heating intensity, cycle duration, and other parameters in real-time or between cycles based on inferred user satisfaction, thereby achieving both automation and adaptability.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If standardized sensor operations are performed, then the dryer can be used universally, but over drying or under drying occurs in some installation conditions

Engineering Contradiction:
Improveuniversal usabilityVSAvoiddrying performance accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The system performs preliminary detection of user interactions during the first sensor cycle to infer drying performance satisfaction before finalizing parameters for subsequent cycles. This preliminary action allows the system to pre-adjust parameters based on initial performance assessment, preventing over-drying or under-drying in future cycles while maintaining universal usability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system changes operational parameters (such as heating power, cycle time, drum speed) based on inferred user satisfaction from the first cycle. By dynamically adjusting these parameters for the second sensor dry cycle, the system achieves more precise drying performance across different installation conditions while maintaining universal applicability.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If cycle parameters are adjusted based on user feedback, then drying performance becomes more satisfactory, but the system complexity increases

Engineering Contradiction:
Improvedrying performance satisfactionVSAvoidparameter adjustment system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system performs self-service by automatically detecting user interactions and inferring satisfaction without requiring explicit user input or complex intervention. The controller autonomously analyzes interaction patterns, determines whether drying was satisfactory, and adjusts parameters accordingly, thereby improving performance while minimizing the complexity burden on the user.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system uses simple feedback mechanisms (detecting basic user interactions like door operations or cycle selections) to infer satisfaction and trigger parameter adjustments. This feedback-based approach achieves adaptive performance improvement while keeping the detection and control logic relatively simple, avoiding excessive system complexity.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Adapting cycle parameters in response to user feedback ensures more satisfactory drying performance, reducing damage and excess moisture by aligning with specific user conditions and preferences.

Implementation Method 1

One or more heating elements, for example electric heating elements, heat air prior to the air entering the drum

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

the warm air is circulated through the drum as the clothes are tumbled to remove moisture from laundry articles in the drum

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS12546046B2Dryer appliance with adaptive cycle parameters
Publication Date: 2026.02.10 HAIER US APPLIANCE SOLUTIONS INC
  • US12546046B2 patent drawing
  • US12546046B2 patent drawing
  • US12546046B2 patent drawing

AI summary

A method of operating a dryer appliance includes performing a first sensor cycle of the dryer appliance. The first sensor cycle includes rotating a drum of the dryer appliance and activating a heating system of the dryer appliance according to a first set of cycle parameters. The method also includes detecting one or more user interactions with the dryer appliance and inferring from the one or more detected user interactions that the dry performance of the first sensor cycle was unsatisfactory. The method further includes defining a second set of cycle parameters in response to the one or more detected user interactions. The method also includes performing a second sensor dry cycle of the dryer appliance according to the second set of cycle parameters after the first sensor dry cycle.