Heat Pump Dryer Compressor Frequency Control for Time-Energy Tradeoffs

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Solution Overview

Problem

Conventional clothes dryers with heat pumps face a challenge in achieving a balance between reducing drying time and electric power consumption, as these factors often conflict with each other.

Innovation Solution

A clothes dryer with a variable frequency drive for the compressor, allowing for a fast-drying course with higher frequency for quicker drying and an economy course with lower frequency for reduced power consumption, while maintaining a higher coefficient of performance in the economy course to enhance efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If the compressor operates at higher drive frequency to reduce drying time, then the drying speed increases, but the electric power consumption increases

Engineering Contradiction:
Improvedrying timeVSAvoidelectric power consumption
Core Design Contradiction:
Loss of timeVSUse of energy by moving object

Solution Approach 1:

The patent applies dynamics by making the compressor's drive frequency variable rather than fixed. The control device dynamically adjusts the compressor's operating frequency based on real-time detection of drying conditions (such as temperature and humidity sensors), allowing the system to optimize between drying speed and energy consumption during different phases of the drying process.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by varying the drive frequency of the compressor as a controllable parameter. The system changes the operational parameters (frequency, temperature, humidity) based on detected drying conditions, enabling flexible adjustment between fast-drying mode (higher frequency) and energy-saving mode (lower frequency) to resolve the contradiction between drying time and power consumption.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If the compressor operates at lower drive frequency to reduce electric power consumption, then the energy efficiency improves, but the drying time increases

Engineering Contradiction:
Improveelectric power consumptionVSAvoiddrying time
Core Design Contradiction:
Use of energy by moving objectVSLoss of time

Solution Approach 1:

The system dynamically adjusts the compressor frequency based on real-time drying conditions. When energy efficiency is prioritized, the control device operates the compressor at lower frequencies, and when drying speed is needed, it increases the frequency, making the system adaptable to different user needs and environmental conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameters of the compressor (drive frequency) based on detected drying conditions. By adjusting this key parameter, the system can operate in different modes (economy mode with lower frequency for energy saving, or accelerated mode with higher frequency for faster drying) to balance energy consumption and drying time according to specific requirements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables better compatibility between time and energy savings for both drying courses, with the fast-drying course completing faster and the economy course using less power, and achieving higher energy efficiency.

Implementation Method 1

The evaporator and the condenser are connected to the compressor and the throttle so that the heat pump constitutes a refrigeration cycle which circulates refrigerant through the compressor, the condenser, the throttle and the evaporator

Methodology Applied
Scientific EffectRefrigeration cycle:

Implementation Method 2

moisture evaporated by drying the laundry is condensed by the evaporator

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

moisture evaporated by drying the laundry is condensed by the evaporator

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

Latent heat obtained by moisture condensation is used for the heating of refrigerant in a compressor

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 5

Heat of the heated refrigerant is applied to air flowing through the air flow passage, by the condenser

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 6

Air flowing through the air flow passage is cooled and dehumidified by the evaporator

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentEP2333141B1Clothes dryer
Publication Date: 2021.06.30 TOSHIBA LIFESTYLE PROD & SERVICES CORP
  • EP2333141B1 patent drawingFigure 1
  • EP2333141B1 patent drawingFigure 2
  • EP2333141B1 patent drawingFigure 3

AI summary

A clothes dryer provided with washing tub, an air circulator and a heat pump and drying laundry by operation of the air circulator and the heat pump. The rotational speed of a compressor is changed by controlling frequency, and the clothes dryer can be operated by selection of either a quick-drying mode for drying the laundry in a relatively short time by changing a drive frequency of the compressor or a saving mode for drying the laundry in a time longer than the time of the quick-drying mode. In the saving mode, the compressor is driven in a frequency band providing a high coefficient of performance.