Dryer Condenser Closed-Circuit Coolant Layout for Low Water Use

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Solution Overview

Problem

Existing electrical household appliances for drying items, such as laundry or dishes, face high water consumption issues, leading to economic and environmental concerns due to the excessive use of cooling water during the drying process.

Innovation Solution

The appliance incorporates a closed recirculation system where moist air is heated and reintroduced into the drying compartment, and a condenser uses a coolant path with a closed circuit for continuous recycling, minimizing water waste and allowing operation without a nearby water supply.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cooling water is sprayed inside the duct to condense moisture, then condensation efficiency is improved, but water consumption increases

Engineering Contradiction:
Improvecondensation efficiencyVSAvoidwater consumption
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent changes the parameter of coolant from sprayed liquid water to circulating liquid in a closed circuit. The coolant flows through channels in the duct wall, changing from direct spray contact to indirect heat exchange, thereby reducing water consumption while maintaining condensation efficiency through continuous circulation and heat transfer.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces an intermediary coolant system that mediates between the moist air and the condensation process. Instead of spraying water directly into the air stream, a coolant circulates through duct walls, acting as an intermediary heat transfer medium that condenses moisture without requiring large amounts of sprayed water.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If cooling water is continuously supplied to the duct, then condensation performance is maintained, but operating costs increase

Engineering Contradiction:
Improvecondensation performanceVSAvoidoperating costs
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements continuous circulation of coolant through a closed circuit system. The coolant continuously absorbs heat from the moist air passing through the duct, maintaining steady condensation performance. The circulation pump ensures continuous heat exchange, eliminating the need for continuous fresh water supply while sustaining condensation efficiency.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent recovers the coolant after it has absorbed heat from the air stream. Instead of discarding the warmed coolant, it is circulated back through the duct where it continues to absorb heat, recovering its cooling capacity through continuous circulation and maintaining condensation performance without requiring continuous fresh water input.

Inventive Principle:
Principle #34Discarding and recovering

3Loss of substance

If a closed recirculation system is used for coolant, then water consumption is reduced, but device complexity increases

Engineering Contradiction:
Improvewater consumptionVSAvoidsystem complexity
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The patent merges the coolant circulation system with the existing duct structure. The coolant channels are integrated into the duct wall, combining the structural function of the duct with the thermal function of the heat exchanger. This integration reduces the need for separate components while achieving closed recirculation and minimizing water consumption.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces water consumption, lowers operating costs, and minimizes environmental impact by reusing heated air and recycling coolant, enabling efficient drying while conserving resources.

Implementation Method 1

The condenser (4) in which there is an exchange of heat between the discharging conduit (3) and the path (8) for conveying the coolant

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

The condenser (4) permits the condensation of at least a part of the steam present in the gaseous fluid

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

an impeller (5) which draws the gaseous fluid (typically moist air) from the drying compartment (2)

Methodology Applied
Scientific EffectImpeller action: Impeller

Implementation Method 4

Downstream of the impeller (5), the gaseous fluid is advantageously heated, for example by means of a resistor

Methodology Applied
Scientific EffectResistive heating: Joule Heating

Implementation Method 5

The path (8) for conveying the coolant comprises a circuit that extends along a closed line

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentEP2573246B1Electrical household appliance
Publication Date: 2016.11.09 WHIRLPOOL EMEA SPA
  • EP2573246B1 patent drawingFigure 1~2
  • EP2573246B1 patent drawingFigure 3~5
  • EP2573246B1 patent drawingFigure 6

AI summary

An electrical household appliance for drying items comprising a drying compartment (2) a conduit (3) for discharging a gaseous fluid from said drying compartment (2); a path (8) for conveying a coolant; a condenser (4) in which there is a heat exchange between the discharging conduit (3) and the path (8) for conveying the coolant, whereby said condenser (4) comprises: an area (41) for the passage of the gaseous fluid arriving from the drying compartment (2), said area (41) being integrated in the conduit (3) for discharging the said gaseous fluid; a channel (42) for the passage of a coolant integrated in said path (8), said path (8) comprises a circuit extending along a closed line integrating said channel (42).