Dryer Cyclone Lint Separation for Stable Airflow

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing dryers require user effort to clean filters due to adhered foreign materials, which can lead to inadequate airflow and a risk of fire, as well as frequent maintenance, compromising user convenience and safety.

Innovation Solution

A dryer with a cyclone-based foreign material removing apparatus that automatically separates and stores foreign materials in a removable case, maintaining airflow and reducing the need for frequent filter cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a filter is used to remove foreign materials from air, then foreign materials are separated from the air, but the filter requires frequent manual cleaning and user effort

Engineering Contradiction:
Improveforeign materials in airVSAvoidfilter cleaning operation
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent extracts the foreign material removal function from the traditional filter system. Instead of using a filter that requires cleaning, the invention introduces a cyclone separator that automatically removes foreign materials from the air stream without requiring user intervention for maintenance.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The cyclone separator performs self-cleaning by design. The centrifugal force generated by the cyclone flow automatically separates and discharges foreign materials without requiring user effort, making the system self-maintaining and eliminating the need for manual filter cleaning.

Inventive Principle:
Principle #25Self-service

2Object-affected harmful factors

If foreign materials are removed by a traditional filter, then air is filtered, but airflow is blocked when foreign materials accumulate

Engineering Contradiction:
Improveforeign materials in airVSAvoidairflow circulation
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent uses pneumatic principles through the cyclone separator, which utilizes centrifugal force generated by rotating air flow to separate foreign materials. This pneumatic separation method prevents blockage of airflow paths while continuously removing contaminants, maintaining reliable air circulation.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The cyclone separator continuously discards foreign materials from the air stream through automatic discharge mechanisms. By constantly removing separated foreign materials, the system prevents accumulation that would block airflow, thereby maintaining continuous and reliable air circulation.

Inventive Principle:
Principle #34Discarding and recovering

3Object-affected harmful factors

If foreign materials adhere to the filter, then foreign materials are captured, but cleaning becomes difficult and troublesome

Engineering Contradiction:
Improveadhered foreign materialsVSAvoidcleaning operation complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical filter system with a cyclone separator that uses centrifugal force for separation. This substitution eliminates the need for manual mechanical cleaning operations, as the cyclone design allows foreign materials to be automatically discharged without user intervention.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The cyclone separator is designed to be self-maintaining through automatic discharge of foreign materials. The system performs its own cleaning function by utilizing the centrifugal separation process to continuously eject captured foreign materials, eliminating the need for user effort in cleaning operations.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for easy and automatic removal of foreign materials, ensuring consistent airflow and reducing the risk of fire, enhancing user convenience and satisfaction by minimizing maintenance needs.

Implementation Method 1

a cyclone part that is disposed between the drum and the suction fan and guides the cyclone flow of the air discharged from the drum

Methodology Applied
Scientific EffectCyclone flow: Cyclone Separation

Implementation Method 2

a suction fan that moves air in the inside of the drum

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentUS9217220B2Dryer and foreign material removing apparatus thereof
Publication Date: 2015.12.22 LG ELECTRONICS INC
  • US9217220B2 patent drawing
  • US9217220B2 patent drawing
  • US9217220B2 patent drawing

AI summary

The embodiment relates to a dryer and a foreign material removing apparatus thereof. With the dryer and the foreign material removing apparatus thereof, the convenience of user can be maximized by separating and cleaning only a case when the foreign materials are stored in the case above a predetermined amount without the user needing to clean the filter each time the dryer is used.