Clothes Dryer Dryness Detection Using Dehumidifier Air Temperatures
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Solution Overview
Problem
Existing fabric care machines face challenges in determining the optimal drying time for clothes, leading to either unsatisfactory dryness or energy wastage, as the duration is often varied based on the type of chemical used, without precise control.
Innovation Solution
A control system for fabric care apparatuses that includes a dehumidifying assembly with temperature and pressure sensors, and a wattage metering component, which detects the operational status of the dehumidifying assembly to determine the dryness level of clothes, allowing for precise control of the drying cycle.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If a predetermined drying time period is used, then the drying cycle is simple to operate, but the dryness level of clothes cannot be precisely controlled leading to energy wastage or unsatisfactory dryness
Solution Approach 1:
The patent implements a feedback mechanism where a sensor detects the dryness level of clothes during the drying cycle and provides real-time information to the controller. The controller then adjusts the drying parameters based on this feedback, enabling precise control of the dryness level while avoiding energy wastage. This resolves the contradiction by transforming an open-loop predetermined time system into a closed-loop adaptive system.
Solution Approach 2:
The drying system performs self-assessment of the clothes dryness level through integrated sensors and automatically adjusts the drying process without user intervention. The system serves itself by monitoring its own performance and making necessary adjustments, eliminating the need for complex user input while achieving precise dryness control.
2Reliability
If the drying time is extended to ensure complete dryness, then all clothes become sufficiently dry, but energy is wasted on already dry clothes
Solution Approach 1:
The sensor continuously monitors the dryness level of clothes during the drying cycle and provides real-time feedback to the controller. When the clothes reach the desired dryness level, the system automatically stops or reduces the drying process, preventing energy wastage on already dry clothes while ensuring all clothes achieve sufficient dryness through continuous monitoring.
Solution Approach 2:
Instead of applying excessive drying action to all clothes uniformly, the system applies drying action only until the required dryness level is achieved for each load. The sensor detects when further drying is unnecessary and the system terminates or reduces the drying process, avoiding the harmful effect of energy wastage while maintaining reliable dryness results.
3Loss of energy
If the drying time is shortened to save energy, then energy consumption is reduced, but some clothes may remain insufficiently dry
Solution Approach 1:
The sensor provides continuous monitoring of the dryness level throughout the drying cycle, allowing the system to extend or adjust the drying time based on actual clothes moisture content rather than using a fixed predetermined time. This ensures that drying continues long enough to achieve sufficient dryness for all clothes while avoiding unnecessary energy consumption by stopping when the target is reached.
Solution Approach 2:
The drying time and intensity are made dynamic rather than static, adjusting in real-time based on sensor feedback about the actual dryness level of the clothes. The system can extend drying for heavier loads or reduce time for lighter loads, optimizing the balance between energy consumption and dryness reliability for each specific situation.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables accurate determination of clothes dryness levels, ensuring desired dryness without energy wastage, regardless of the chemical used, and reduces operator intervention through precise control of the drying process.
Implementation Method 1
a dehumidifying assembly mounted within the cabinet and configured to remove vaporized fluid from the airflow therethrough
Implementation Method 2
a fan configured to draw air from the wash tub to the dehumidifying assembly and channel the air from the dehumidifying assembly back to the wash tub
Implementation Method 3
fluid remaining in the clothes after spinning is evaporated from the clothes to dry the clothes
Implementation Method 4
a first temperature sensor configured to detect a temperature of the air entering the dehumidifying assembly, a second temperature sensor configured to detect a temperature of the air exiting the dehumidifying assembly
Data Source
AI summary
A control system for a clothes treating apparatus includes a first temperature sensor, a second temperature sensor, and a controller operatively coupled to the sensors. The apparatus includes a cabinet, a wash tub mounted within the cabinet and configured to receive clothes therein, a dehumidifying assembly, and a fan configured to draw air from the wash tub to the dehumidifying assembly and channel the air from the dehumidifying assembly back to the wash tub. The first temperature sensor is configured to detect a temperature of the air entering the dehumidifying assembly. The second sensor is configured to detect a temperature of the air exiting the dehumidifying assembly. The controller is configured to determine a dryness level of the clothes contained in the wash tub based on the detected air temperatures.


