Dryer Lint Filter Brush Cleaning for Airflow Maintenance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional dryers require frequent manual filter cleaning due to adhered foreign substances, which can lead to reduced airflow and increased fire risk if not properly maintained.

Innovation Solution

A dryer with an integrated filter unit and brush system that automatically separates and collects foreign substances from the filter, maintaining airflow and reducing the need for frequent filter cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual filter cleaning is performed frequently, then airflow is maintained and fire risk is reduced, but user convenience deteriorates and maintenance time increases

Engineering Contradiction:
Improvefire risk preventionVSAvoiduser convenience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The brush unit automatically cleans the filter by rotating and scraping foreign substances off the filter surface, allowing the filter to clean itself without user intervention. This self-service mechanism maintains airflow and prevents fire hazards while eliminating the need for frequent manual cleaning by users.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The brush unit performs preliminary cleaning action during the drying cycle by continuously removing foreign substances from the filter before they can accumulate to dangerous levels. This preliminary action prevents airflow restriction and fire risks before they occur, rather than waiting for manual cleaning after problems develop.

Inventive Principle:
Principle #10Preliminary action

2Quantity of substance

If manual filter cleaning is required frequently, then airflow is maintained, but loss of time increases and productivity decreases

Engineering Contradiction:
Improveairflow quantityVSAvoiddrying efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The automatic brush cleaning system maintains airflow quantity by continuously removing foreign substances from the filter during operation, ensuring consistent air circulation for efficient drying without requiring time-consuming manual cleaning interruptions.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The brush unit operates continuously during the drying cycle to maintain filter permeability and airflow quantity, ensuring uninterrupted drying performance without the need to pause for manual cleaning, thus maintaining high productivity throughout the process.

Inventive Principle:
Principle #20Continuity of useful action

3Device complexity

If filter cleaning is delayed, then device complexity is reduced, but harmful factors increase due to fire risk

Engineering Contradiction:
Improvefilter maintenance systemVSAvoidfire hazard
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The brush unit provides automatic self-cleaning functionality that prevents foreign substance accumulation on the filter, eliminating fire hazards without requiring complex manual intervention systems or frequent user attention.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The brush unit applies preliminary anti-action by continuously removing foreign substances from the filter before they can create fire hazards, preventing the harmful condition from developing while maintaining a relatively simple overall system design.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The automatic filter cleaning system enhances user convenience by minimizing filter maintenance and reduces the risk of fire by ensuring consistent airflow during operation.

Implementation Method 1

a brush unit separating the foreign substances attached to the filter part

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS9476158B2Dryer
Publication Date: 2016.10.25 LG ELECTRONICS INC
  • US9476158B2 patent drawing
  • US9476158B2 patent drawing
  • US9476158B2 patent drawing

AI summary

Provided is a dryer. In the dryer, foreign substances such naps generated during a drying process are filtered by a filter unit, and the foreign substances attached to the filter unit are automatically removed.