Dryer Filter Insertion Detection for Stable Airflow Control

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Solution Overview

Problem

Existing clothes treating apparatuses face issues with air flow interference due to excessive foreign materials collected in filters during the drying process, requiring regular filter cleaning and potential uncontrolled discharge of high-temperature, high-humidity air.

Innovation Solution

A clothes treating apparatus equipped with a filter assembly and a filter insertion detecting device, such as an electrode sensor, switch, or reed switch, that detects the insertion and removal of the filter assembly, ensuring efficient air flow management and automatic detection of filter status.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a filter assembly is used to collect foreign materials during the drying process, then air flow is initially maintained, but foreign materials accumulate and interfere with air flow over time

Engineering Contradiction:
Improveair flow continuityVSAvoiddrying efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system performs preliminary detection of filter insertion status before the drying process begins. The detecting device checks whether the filter assembly is properly installed, and the control unit prevents the drying process from starting if the filter is not correctly positioned, ensuring air flow continuity from the outset

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the filter assembly is regularly cleaned by user intervention, then foreign material accumulation is prevented, but operational complexity and time loss increase

Engineering Contradiction:
Improvefilter performanceVSAvoidmaintenance convenience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The detecting device continuously monitors the filter assembly status and provides feedback to the control unit. When the filter is removed or not properly installed, the system generates a notification signal to alert the user, enabling timely maintenance while reducing the need for continuous user monitoring

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system automatically detects and monitors filter assembly status without requiring user intervention. The detecting device and control unit work together to self-monitor the filter position, reducing the burden on users while maintaining reliable operation

Inventive Principle:
Principle #25Self-service

3Object-affected harmful factors

If the filter assembly is not properly detected, then uncontrolled discharge of high-temperature air may occur, but adding detection devices increases device complexity

Engineering Contradiction:
Improveuncontrolled air dischargeVSAvoiddetection system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The system uses an electrode sensor that detects the filter assembly through electrical contact or proximity sensing, replacing more complex mechanical detection mechanisms. This provides reliable detection of filter status while maintaining relatively simple device structure

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The detecting device serves multiple functions: it detects filter insertion status, triggers process control decisions, and generates user notifications. This multi-functionality reduces the need for separate detection and control components, simplifying the overall device structure

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures uninterrupted air flow by automatically detecting filter insertion and removal, preventing interference and enhancing operational efficiency by facilitating timely filter maintenance.

Implementation Method 1

an electrode sensor configured to move in response to insertion of the filter assembly into the filter guide and generate a contact signal based on movement that occurs in response to insertion of the filter assembly into the filter guide

Methodology Applied
Scientific EffectElectrode sensor movement detection:

Implementation Method 2

the connection terminal may be configured to contact the first and second terminals to electrically connect the circuit of the printed circuit board based on insertion of the filter assembly into the filter guide

Methodology Applied
Scientific EffectElectrical connection through contact: Conduction (electrical)

Implementation Method 3

a filter assembly configured to filter foreign materials included in air discharged from the drum

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Data Source

PatentUS9250016B2Clothes treating apparatus with detecting device for insertion of filter
Publication Date: 2016.02.02 LG ELECTRONICS INC
  • US9250016B2 patent drawing
  • US9250016B2 patent drawing
  • US9250016B2 patent drawing

AI summary

A clothes treating apparatus includes a filter insertion detecting device that detects whether a filter has been inserted in the clothes treating apparatus. The filter insertion detecting device, which is installed in a clothes drying machine or the like, may be moved in response to insertion of a filter assembly to generate a contact signal that indicates insertion of the filter assembly.